• Transactions of the Korean Society of Automotive Engineers
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• v.10 no.5
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• pp.98-106
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• 2002

The airflow characteristics of an air-conditioning duct with multiple diffusers were investigated through one-dimensional analysis, CFD simulation and experimental measurement. One-dimensional program based on Bernoulli's equation and minor loss equations was developed in order to evaluate the air distribution rate at each diffuser. In CFD simulation, three-dimensional flow characteristics inside air-conditioning duct were computed for incompressible viscous flow, adopting the RNG k-$\xi$turbulence model. Also, in an effort to equalize the discharge flow rate at each outlet, the optimization procedure has been performed to obtain the optimum diffuser area. In this process, square of difference between maximum discharge rate and minimum discharge rate is used as an object function. Diffuser area and discharge velocity are established as constraints. After optimization process, determined design variables are applied again in CFD simulation and experiment to validate the optimized result by one-dimensional program. Comparison with the experimental data of airflow rate distribution showed that the developed program seems to be acceptable and can be useful design tool for an automotive air-conditioning duct in an initial design stage.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.1
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• pp.63-69
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• 2017

The golden section search method is widely used to optimize a single design variable in many fields due to its superior advantages of search. In this paper, a new direct search method is proposed by modifying the search structure of the golden section search method; thus, it can be adapted in the optimization of a single design variable for the injection molding process. This proposed method is applied to determine an optimal gate position for the injection molding of a bezel of an automated teller machine for minimizing the injection pressure. Thus, an optimal gate position where the injection pressure is decreased by 4.5 MPa to that of the initial position was obtained with a small number of simulations. It is anticipated that the current proposed search method can be utilized as a practical tool for optimizing single variables for injection molding design.

• Structural Engineering and Mechanics
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• v.62 no.2
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• pp.125-138
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• 2017

Reliability-based design optimization (RBDO) is a powerful tool for design optimization when considering probabilistic characteristics of design variables. However, it is often computationally intensive because of the coupling of reliability analysis and cost minimization. In this study, the concept of reliability mapping function is defined based on the relationship between the reliability index obtained by using the mean value first order reliability method and the failure probability obtained by using an improved response surface method. Double-loop involved in the classical RBDO can be converted into single-loop by using the reliability mapping function. Since the computational effort of the mean value first order reliability method is minimal, RBDO by using reliability mapping functions should be highly efficient. Engineering examples are given to demonstrate the efficiency and accuracy of the proposed method. Numerical results indicated that the proposed method has the similar accuracy as Monte Carlo simulation, and it can obviously reduce the computational effort.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.20 no.6
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• pp.683-690
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• 2007

Topology optimization techniques have been developed as a very efficient design tool and utilized for design engineering processes in many industrial sections during the past decade. And topology optimization has become the focus into structural optimization design up to now. Recently, thermally actuated compliant mechanisms have a wide range of applications. In this research, the thermo-elastic problem is a coupled problem which has to consider heat transfer analysis and structural analysis. Hence, the thermo-elastic problem has to deal with heat transfer material properties and structural material properties at the same time. The numerical examples are presented. From the results, it was shown that in terms of the displacement after optimization. Moreover, this paper compared thermo-system, elastic-system with thermo-elastic system and was shown a good result of topology optimization while thermo-elastic system was used.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2001.05a
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• pp.155-158
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• 2001

The layup optimization by genetic algorithm (GA) for the strength of laminated composites with free-edge is presented. For the calculation of interlaminar stresses of composite laminates with free edges, extended Kantorovich method is applied. In the formulation of GA, repair strategy is adopted for the satisfaction of given constraints. In order to consider the bounded uncertainty of material properties, convex modeling is used. Results of GA optimization with scattered properties are compared with those of optimization with nominal properties. The GA combined with convex modeling can work as a practical tool for light weight design of laminated composite structures since uncertainties are always encountered in composite materials.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2001.10a
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• pp.70-73
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• 2001

The layup optimization by genetic algorithm (GA) for the interlaminar strength of laminated composites with free edge is presented. For the calculation of interlaminar stresses of composite laminates with free edges, extended Kantorovich method is applied. In the formulation of GA, repair strategy is adopted for the satisfaction of given constraints. In order to consider the bounded uncertainty of material properties, convex modeling is used. Results of GA optimization with scattered properties are compared with those of optimization with nominal properties. The GA combined with convex modeling can work as a practical tool for maximum interlaminar strength design of laminated composite structures, since uncertainties are always encountered in composite materials and the optimal results can be changed.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.249-254
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• 2000

The contact forces between die components for the drawing of large size automotive panels introduce elastic deflections of the die components. Due to the deflections, the gap between blank holder and die varies locally resulting in nonuniform material flow. Such a nonuniform die gap usually requires correcting operation, so called die spotting, which is time consuming trial and error process. To reduce the die spotting time, the optimization of the blank holder bending deflection is needed. In this paper, we implemented an analysis procedure to predict the blank holder deflection. The analysis procedure and design of experiments techniques are applied to the optimization of balance block heights. The optimization results can be used as guidelines in actual die spotting process.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2008.03a
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• pp.686-689
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• 2008

The leaning angle optimization of turbine blade using the genetic algorithm was conducted in this paper. The calculation CFD technique was based upon the Diagonalized Alternating Directional Implicit scheme(DADI) with algebraic turbulence modeling. The leaning angle of VKI turbine blade was represented using B-spline curve. The control points are the design variable. Genetic algorithm was taken into account as an optimization tool. The objective was to minimize the total pressure loss. The optimized final geometry shows the better aerodynamic performance compared with the initial turbine blade.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.1
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• pp.88-94
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• 2006

A typical disk brake system consists of caliper housing, piston, seal and two pads etc. The configuration of seal groove, dimension of piston and seal, and seal material properties are important ones for brake performance, as these affect the retraction of piston. The rubber seal is designed to perform dual functions of sealing the brake oil at brake-applied and retracting the caliper piston at brake-released. In this paper, the seal stress is analyzed using Finite Element Method and experiment is conducted by Taguchi's Method. We attempt to quantify the critical design factors in the seal groove and evaluate their impact on some of brake performance factors. The investigation obtained from this study can not only enhance the seal groove design optimization, but also reduce product prototype testing and development time.

• Journal of the Society of Naval Architects of Korea
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• v.42 no.3
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• pp.249-258
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• 2005

Recently, the vibration reduction at a local structure such as compass deck has been continuously requested by ship owner and shipbuilder. Because crews are afflicted with vibration, severe vibration problems even bring about a damage of structure. This study conducted to get an optimized stiffener size of compass deck to reduce the vibration level and decrease the weight of structure in ship. NASTRAN external call type optimization software (OptShip) which makes use of NASTRAN as a solver is used as an optimization tool. The results indicate that the optimum design is promising for real applications.