• 대한안전경영과학회지
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• 제15권1호
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• pp.11-19
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• 2013

In modern systems design and development, one of the key issues is considered to be related with how to reflect faithfully the stakeholder requirements including customer requirements therein, thereby successfully implementing the system functions derived from the requirements. On the other hand, the issue of safety management is also becoming greatly important these days, particularly in the operational phase of the systems under development. An approach to safety management can be based on the use of the failure mode effect and analysis (FMEA), which has been a core method adopted in automotive industry to reduce the potential failure. The fact that a successful development of cars needs to consider both the complexity and failure throughout the whole life cycle calls for the necessity of applying the systems engineering (SE) process. To meet such a need, in this paper a method of FMEA is developed based on the SE concept. To do so, a process model is derived first in order to identify the required activities that must be satisfied in automotive design while reducing the possibility of failure. Specifically, the stakeholder requirements were analyzed first to derive a set of functions, which subsequentially leads to the task of identifying necessary HW/SW components. Then the derived functions were allocated to appropriate HW/SW components. During this design process, the traceability between the functions and HW/SW components were generated. The traceability can play a key role when FMEA is performed to predict the potential failure that can be described with the routes from the components through the linked functions. As a case study, the developed process model has been applied in a project carried out in practice. The results turned out to demonstrate the usefulness of the approach.

• 한국철도학회논문집
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• 제13권1호
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• pp.58-64
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• 2010

현대의 도시철도차량은 부품과 시스템이 복잡하고 첨단화되어 고장관리 또한 과학적이고 체계적인 접근이 반드시 수행되어야 한다. 고장모드 및 영향분석(FMEA)은 설계의 불완전성이나 사용 중에 일어날 수 있는 잠재적 결함을 알아내기 위해 구성요소의 고장 형태와 그 상위 시스템에 미치는 영향을 분석하는 기법으로 개선대책을 수립하여 신뢰도를 향상시키는 목적이며, 특히, 시스템에 큰 영향을 미치는 치명도를 중시하는 경우는 고장모드 및 영향, 치명도 분석(FMECA)이라는 기법을 사용한다. 철도차량의 경우 FMEA는 최근 차량시스템에 대한 신뢰성 개념을 도입하면서부터 설계 및 제작단계에서 발생 가능한 위험요인과 고장을 제거하기 위한 분석기법으로 활발히 활용되어 왔으나, 철도차량의 유지보수에 있어서 FMEA 기법은 연구 및 활용이 미미한 실정이다. 서울메트로에서 운영 중인 차량도 최근 도입된 신조차를 제외하고는 설계 및 생산단계의 FMEA가 수행되지 못하였다. 이에 본 논문은 1호선에서 운용되는 차량의 주요 장치인 벨트식 출입문에 대하여 서울메트로에서 운영 중인 차량분야 정보화시스템(RIMS)에 축적된 고장 및 유지보수데이터를 분석하여 FMECA 절차에 따른 적용방안을 제시하고자 하였으며, 특히, 고장 시 고객들의 안전과 만족도에 직접적인 영향을 미치는 출입문전자변과 도어연동 스위치, 도어엔진 장치에 대한 FMECA 관련 세부적 사항까지 접근하고자 하였다.

• 산업경영시스템학회지
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• 제33권4호
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• pp.209-217
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• 2010

Reliability tools such as QFD and FMEA identify voice of customer related to product design, its use, how failures may occur, the severity of such failures, and the probability of the failure occurring. With these identified items, a development team can focus on the design process and the major issues facing the product in its potential use environment for the customer. The purpose of this research is to develop a reliability estimation process of agricultural machinery components using QFD, FMEA, and field failure data. Based on QFD method, customer requirements, engineering design elements and part characteristics were deployed. Using the field failure data, failures are investigated, and Weibull B10 life are estimated. This estimation process is useful for preparing the design input and planning the durability target.

• 한국안전학회지
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• 제31권4호
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• pp.136-142
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• 2016

The FMEA is a widely used technique to pre-evaluate and avoid risks due to potential failures for developing an improved design. The conventional FMEA does not consider the possible time gap between occurrence and detection of failure cause. When a failure cause is detected and corrected before the failure itself occurs, there will be no other effect except the correction cost. But, if its cause is detected after the failure actually occurs, its effects will become more severe depending on the duration of the uncorrected failure. Taking this situation into account, a risk metric is developed as an alternative to the RPN of the conventional FMEA. The severity of a failure effect is first modeled as linear and quadratic severity functions of undetected failure time duration. Assuming exponential probability distribution for occurrence and detection time of failures and causes, the expected severity is derived for each failure cause. A new risk metric REM is defined as the product of a failure cause occurrence rate and the expected severity of its corresponding failure. A numerical example and some discussions are provided for illustration.

• 한국안전학회지
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• 제38권5호
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• pp.43-50
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• 2023

With the advent of industrialization, consumers and end-users demand more reliable products. Meeting these demands requires a comprehensive approach, involving tasks such as market information collection, planning, reliable raw material procurement, accurate reliability design, and prediction, including various reliability tests. Moreover, this encompasses aspects like reliability management during manufacturing, operational maintenance, and systematic failure information collection, interpretation, and feedback. Improving product reliability requires prioritizing it from the initial development stage. Failure mode and effect analysis (FMEA) is a widely used method to increase product reliability. In this study, we reanalyzed using the FMEA method and proposed an improved method. Domestic railways lack an accurate measurement method or system for maintenance, so maintenance decisions rely on the opinions of experienced personnel, based on their experience with past faults. However, the current selection method is flawed as it relies on human experience and memory capacity, which are limited and ineffective. Therefore, in this study, we further specify qualitative contents to systematically accumulate failure modes based on the Failure Modes Table and create a standardized form based on the Master FMEA form to newly systematize it.

• International Journal of Safety
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• 제9권2호
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• pp.22-28
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• 2010

This paper describes a web-based design review system as a knowledge management system relating reliability and safety system design. Since people's consciousness for safety and security become sensitive and increases the need of establishing a proactive prevention method for internal failures and relating risks in products. It also means that prevailing tacit knowledge in retired workers, in order to transform them to be easily used to support new system development, become more important. When considering safety and reliability design, at least two data sheet are necessary; Failure Modes and Effects Analyses (FMEA) and Risk Assessment (RA). These two data are practically made separately. However, it includes the concerns that a risk by failures during long-term use may not be noticed. To overcome this insufficiency, a support tool for integrating reliability evaluation and risk assessment data simultaneously is expected to be revealed. The authors have then developed a web-based design review system for reliability and safety system design. The system include various profitable functions; making FMEA and RA sheet, retrieving past data sheet for engineering change management and new product development and web-based discussion to increase the efficiency of discussion. The system is applied to one practical development works in order to demonstrate its effectiveness that is to be made clear by interviewing user's qualitative comment.

• 간호행정학회지
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• 제21권3호
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• pp.254-262
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• 2015

Purpose: This study was done to apply failure mode & effect analysis (FMEA) to chemotherapy in order to reduce prescribing, dispensing and administering errors related to treatment and provide patients with a safe medical environment. Methods: A one group pre-post test design was used to verify the effects using the tool for FMEA in chemotherapy. Results: There was a statistically significant decrease in prescribing errors from 11.47% to 3.18%; administering errors decreased but they were not statistically significant. In a addition, there was no change in dispensing errors. Conclusion: The results show that FMEA removed risk factors that might occur during the process of chemotherapy and that it was an effective tool for prevention of negligent accident occurring in actual patients.

• 벤처창업연구
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• 제7권3호
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• pp.133-141
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• 2012

글로벌 경쟁 상황에 처한 현대의 모든 기업들은 고객의 니즈를 충족시키고, 이를 통한 경쟁력을 강화하기 위한 방안으로서 서비스를 이해하기 시작하면서 서비스에 대한 관심이 날로 증가하고 있다. 기업들이 제공하는 제품이나 서비스의 가치는 주로 고객과 서비스 제공자 간의 관계에서 형성되는 만족도의 정도로 정의되는 서비스 신뢰도에 의해 크게 좌우된다. 본 연구에서는, 유형의 제품이나 시스템의 실패 유형과 영향을 평가하는데 널리 사용되는 FMEA를 서비스의 신뢰도 평가에 적용하였다. 이를 위해, 서비스의 설계와 서비스 기능과 실패 간의 관계를 용이하게 표현할 수 있는 사건중심 프로세스 모델을 이용하였다. 본 연구의 목적은 서비스 프로세스 관점에서의 서비스 신뢰도를 평가하는 방법을 제시하는 것으로서, 이를 위해 fuzzy FMEA와 grey 이론을 이용하였다. 제안된 방법은 자동차정비 프로세스 사례에 적용하여 평가하였다.

• 산업경영시스템학회지
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• 제34권4호
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• pp.179-188
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• 2011

재제조는 사용 후 제품을 체계적으로 회수하여 분해, 세척, 검사, 보수조정, 재조립 등의 공정을 거쳐 원래의 성능을 유지할 수 있도록 만드는 과정이다. 자동차 교류발전기를 재제조하기 위해서는 재제조품에 요구되는 품질 및 신뢰성을 확실히 달성하기 위하여 공정 별 복잡한 작업들에 대하여 세부적인 사항들을 결정하고 이를 설계하는 일이 중요하다. 본 연구의 목적은 재제조를 위한 최적의 공정설계를 위해 FMEA를 활용한 체계적인 가이드라인을 제시하여 재제조품의 품질 및 신뢰성을 확보하는데 있다. 코어 부품의 상태 수준에 따른 작업과정과 재정비여부를 결정하기 위해 위험성 지표에 의한 방법도 연구되었다. 특히, 재제조기업의 사례연구를 통하여 FMEA의 유용성과 가이드라인의 적절성을 보여준다.

• 경영과정보연구
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• 제22권
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• pp.211-229
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• 2007

The ISO/TS16949 APQP goal of defect prevention and decrease of spread waste, is the customer satisfaction which leads a continuous improvement and profit creation. The quality expense where the most is caused by but with increase of production initial quality problem occurrence is increasing to is actuality. Like this confirmation amendment. with the problem which is forecast in the place development at the initial stage which it does completeness it does not confront not to be able, production phase to be imminent, the problem accumulates and it talks the development shedding of which occurs. In opposition, prediction confrontation. is forecast in development early stage to and it is a structure which does not occur a problem to production early stage. Like this development is a possibility of accomplishing competitive company from production phase. Which attains an goal of, chance cause it leads a APQP activity (common cause) with special cause prevention & detection the connection characteristic of the focus technique against a interaction is important. And the customer requirement satisfaction and must convert a APQP goal of attainment at the key characteristics action step. (1) The Prevention - with Design FMEA application prevention of the present design management/detection, (2) the Detection (prevention/detection) - with Process FMEA application prevention of the present process control/detection, (3) Special Cause - statistical process control (SPC) 4M cause spread removal, (4) Common Cause - statistical process control (SPC) the nothing zero defect which leads the continuous improvement back of spread with application it will be able to attain with application.