• Title/Summary/Keyword: Demonstration plant

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Test Run of Pilot Plant for Recycling of the Leached Residue in the Processing of Waste Aluminum Dross (알루미늄 폐드로스 침출잔사 처리 파일롯트 플랜트 시운전 결과)

  • 박형규;이후인
    • Resources Recycling
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    • v.13 no.3
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    • pp.50-57
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    • 2004
  • Waste aluminum dross is a major waste in the aluminum scrap smelters and its components are mostly alumina and remained metallic aluminum. In the process to extract the remained aluminum from the waste dross by leaching with sodium hydroxide solution, residue is generated and its main component is alumina. This residue could be recycled into ceramic materials such as alumina castable refractories by going through a series of treatments such as washing, drying and roasting. In this study, a pilot plant was constructed and tested to demonstrate the developed technology. One thousand tons of waste aluminum dross could be processed, and about seven hundred tons of ceramic materials produced in the demonstration line. From the test run of the pilot plant, although it was confirmed that the developed technology could be applied to commercialization, several technical improvements were found to be necessary for reducing impurities such as Na, Fe and for reforming drying equipment.

A Study on the Evaluation of DCSG Steam Efficiency of Oil Sand Plants for Underground Resources Development (지하자원개발을 위한 오일샌드플랜트의 DCSG 증기생산효율 평가에 관한 연구)

  • Young Bae Kim;Kijin Jeong;Woohyun Jung;Seok Woo Chung
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.18 no.4
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    • pp.12-21
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    • 2022
  • Steam assisted gravity drainage(SAGD) is a process that drills well in the underground oil sands layer, injects hightemperature steam, lowers the viscosity of buried bitumen, and recovers it to the ground. Recently, direct contact steam generator(DCSG) is being developed to maximize steam efficiency for SAGD process. The DCSG requires high technology to achieve pressurized combustion and steam generation in accordance with underground pressurized conditions. Therefore, it is necessary to develop a combustion technology that can control the heat load and exhaust gas composition. In this study, process analysis of high-pressurized DCSG was conducted to apply oxygen enrichment technology in which nitrogen of the air was partially removed for increasing steam production and reducing fuel consumption. As the process analysis conditions, methane as the fuel and normal air or oxygen enriched air as the oxidizing agent were applied to high-pressurized DCSG process model. A simple combustion reaction program was used to calculate the property variations for combustion temperature, steam ratio and residual heat in exhaust gas. As a major results, the steam production efficiency of DCSG using the pure oxygen was about 6% higher than that of the normal air due to the reducing nitrogen in the air. The results of this study will be used as operating data to test the demonstration device.

Development of Operation and Control Technology of Energy Storage System for Frequency Regulation and Operation by Grid Connected Automatic Control (주파수조정용 에너지저장장치 운전제어 기술의 개발과 계통연계 자동제어 운전)

  • Lim, Geon-Pyo;Choi, Yo-Han;Im, Ji-Hoon
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.65 no.4
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    • pp.235-241
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    • 2016
  • Grid-connected, large-capacity energy storage systems (ESS) can be used for peak load supply, frequency regulation, and renewable energy output smoothing. In order to confirm the capability of battery ESS to provide such services, 4MW/ 8MWh battery ESS demonstration facility was built in the Jocheon substation on Jeju Island. The frequency regulation technology developed for the Jocheon demonstration facility then became the basis for the 28MW and 24MW frequency regulation ESS facilities installed in 2014 at the Seo-Anseong and Shin-Yongin substations, respectively. The operation control systems at these two facilities were continuously improved, and their successful commercialization led to the construction of additional ESS facilities all over Korea in 2015. In seven (7) locations nationwide (e.g., Shin-Gimje and Shin-Gyeryeong), a total of 184 MW of ESS had been commercialized in 2016. The trial run for the new ESS facilities had been completed between April and May in 2016. In this paper, results of the trial run from each of the ESS facilities are presented. The results obtained from the Seo-Anseong and Shin-Yongin substations during a transient event by a nuclear power plant trip are also presented in this paper. The results show that the frequency regulation battery ESS facilities were able to quickly respond to the transient event and trial run of ESS is necessary before it is commercialized.

Design of a 20 Tons/Day Gasification Test Bed (20톤/일급 가스화공정 Test Bed 설계)

  • Chung, Jaehwa;Seo, Seokbin;Seo, Haikyung;Chi, Junhwa
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.112.1-112.1
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    • 2010
  • To develop domestic IGCC gasification technology, a gasification test bed with a capacity of 20 tons/day has been designed. The main components of the test bed designed are a coal pulverizing and feeding facility, a gasifier, a syngas cooler, a gas treatment unit, oxygen and nitrogen tanks, and flare stack. For wide applications to the development of advanced coal gasification technology, many special functions have been given to it such as syngas recirculation, char recirculation, and multiple stage gasification. The test bed will be used for testing the characteristics of various types of coals, deriving optimum conditions for efficient gasifier operation and trouble shooting for the Korea IGCC demonstration plant. It will also be applied as a useful tool to develop scale-up design technology of IGCC and proceed to commercialization.

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New Requirements for Inservice Inspection of Nuclear Power Plant, Components and Its Prospect (원자력발전소(原子力發電所) 기기(機器) 가동중검사(稼動中檢査)에 대한 신규(新規) 요건(要件)과 그 전망(展望))

  • Lee, J.P.;Choi, H.L.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.15 no.2
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    • pp.407-414
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    • 1995
  • 원자력발전소의 주요 기기들에 대한 가동중검사는 관련법규에 따라 철저히 수행되고 있다. 그러나 최근 선진국에서는 이에 만족하지 않고 원전 기기의 안전성을 더욱 확고히 하기 위해 기존의 가동중검사 요건을 계속 강화하고 있으며, 원전 관련 당사자들은 강화된 요건들을 충족시키기 위한 노력을 끊임없이 계속하고 있다. 이 글에서는 원전 기기 가동중검사 신규 요건들인 초음파탐상검사 시스템의 기량검증(Performance Demonstration) 요건, 비파괴검사자 및 초음파검사자 자격 인정 요건(ANSI/ASNT CP-189, Appendix VII of ASME Sec. XI), 증기발생기 전열관 와전류검사, 신호평가자 자격인정(Qualified Data Analyst : QDA), 미국규제기관(NRC)에서 발행하고 있는 NRC Bulletin, NRC information 등의 가동중검사 관련 사항들을 살펴보고 선진 외국에서는 이들 요건 및 정보에 대해 어떻게 대처하고 있는가를 알아본다. 또한 국내에서도 이들 신규 요건에 대한 대처 현황과 대처 방안을 모색한다.

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Performance Demonstration for Ultrasonic Examination Systems of Nuclear Power Plant Components (원전(原電) 기기(機器)의 초음파탐상검사(超音波探傷檢査) 시스템에 대한 기량(技量) 검증(檢證))

  • Lee, Jong-Po
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.2
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    • pp.48-60
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    • 1993
  • 1974년에 유럽에서 시작된 PISC(Program for the Inspection of Steel Components ; PISC-I, II, III) 수행결과나 1980년대초 실시된 미국의 BWR 원전 배관계통의 입계응력부식균열(IGSCC ; Intergranular Stress Corrosion Cracks)검사결과에서 나타난 바와 같이 기존의 규격 요건과 절차에 따른 원자력발전소 기기에 대한 초음파탐상검사는 그 실효성에 많은 문제점이 제기되었다. 따라서, 원전기기의 건전성 및 초음파탐상검사 결과의 신뢰도를 보증하기 위한 각종 연구가 진행되고 여러 방안이 모색되어 왔다. 그 결과, 원전 가동중검사 규격에 "초음파탐상검사자 자격인정 요건"과 "초음파탐상검사 시스템(검사자, 장비 및 절차서)에 대한 기량검증 요건"이 새로이 부가되었다. 본고에서는 초음파탐상검사 결과의 신뢰도 확보에 있어 필수불가결한 요건인 원전기기 초음파 탐상검사 시스템에 대한 기량검증 요건을 자세히 기술한다.

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A Safety Plan for the Pumping Station by Hydraulic Transient Analysis and Demonstration (과도수리현상 해석과 실증을 통한 펌프장 안정성 확보방안)

  • Ra, Beyong-pil;Kim, Jin-min;Lee, Dong-keun;Park, Jong-ho;Kim, Kyung-yup
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.5 s.32
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    • pp.22-28
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    • 2005
  • As the water supply facilities are recently getting larger, the domestic waterworks become multi-regional water supply system. Large water supply facilities generally consist of the intake pumping station, water treatment plant and water supply/distribution facilities. Although the pumping stations and the pipeline systems are used to pump up water, it often happens pipeline damage and flooding accident by the water hammer. In this paper, the intake pumping station is guaranteed by both the computer simulation and the field test analysis. This study is contributed to the safe operation program for the pumping station in which results of the adjustment on the safety plan of the pumping station, the air valve and the valve closing time.

Pyrolysis And Melting System

  • Uno, Susumu
    • Proceedings of the Korean Environmental Health Society Conference
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    • 2002.04a
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    • pp.84-90
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    • 2002
  • In 1995 we licensed pyrolysis gas melting technology of indirect heating type (using kiln) from Siemens AG, and built its demonstration facility in 1998 at Clean-Park-East of Fukuoka City to demonstrate the technology for municipal solid waste (MSW). In 1997 we were awarded an order from Kanemura Co., Ltd. to build a pyrolysis gas melting and power generation plant, specifically for treating residue from car shredder. The latter was launched in 1998, and is currently in commercial operation. The operation of these plants have proven the following facts. (1) The system is capable for performing a stable operation with a wide variety of waste. (2) Pyrolysis is achieved steadily regardless of the variation in the quality of waste. (3) The system can be operated under low excess air ratio (1.2∼1.3). (4) The concentration of dioxins at the furnace outlet is 0.062ng-TEQ/㎥$\_$N/, and 0.002ng-TEQ/㎥$\_$N/, at the stack. (the value is corrected to dryO$_2$ 12%) (5) The purity of recovered metals exceeds 90%.

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Reliability Assessment of Ultrasonic Nondesturcive Inspection on Piping in NPP - The Result of PD-RR Test - (Part I) (원전 배관 초음파 비파괴검사의 신뢰도 평가 - PD-RR Test Results - (I))

  • Park, Ik-Keun;Park, Un-Su;Kim, Hyun-Mook;Park, Yoon-Won;Kang, Suk-Chull;Choi, Young-Hwan;Lee, Jin-Ho
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.246-251
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    • 2001
  • The performance demonstration round robin test was conducted to quantify the capability of ultrasonic inspection for in-service and to address some aspects of reliability for nondestructive evaluation. The fifteen inspection teams who employed procedures that met or exceeded ASME Sec. XI code requirements detected the pinping of nuclear power plant with various cracks to evaluate the capability of detection. With data from PD-RR test, the performance of ultrasonic nondestructive inspection could be assessed using probability of detection and length and depth sizing of cracks.

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The Experience of Non-destructive Examination of Equipments Welds in Nuclear Power Plant (원자력발전소 설비 용접부 비파괴검사 참여 경험)

  • 김영호;김형남;남민우;김용식;양승한
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.118-120
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    • 2004
  • The non-destructive examinations for Yonggwang unit 6 was conducted in four different fields, these are 1)all non-destructive inspections for components, piping weldments and structures, 2)automated ultrasonic inspection for pressure vessels weldments. As the results, there were no big indications, and all indications detected during inspection were evaluated as the metallurgical and geometrical non-reinvent indications form weldments. Especially for the weldment of pipes, PD(Performance Demonstration) was applied as a UT inspection method according to 1995 edition of ASME code Sex. XI, this resulted in improvement of the reliability of UT inspection.

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