• 제목/요약/키워드: Delamination Fracture

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FRP 선박 외판재의 연삭마모 특성에 관한 상대재 거칠기의 영향 (Effect of Counterpart Roughness on Abrasive Wear Characteristics of Side Plate of FRP Ship)

  • 김형진;고성위;김재동
    • 한국해양공학회지
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    • 제22권6호
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    • pp.35-40
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    • 2008
  • The effect of counterpart roughness on abrasive wear characteristics of side plate materials of FRP ship, which were composed of glass fiber and unsaturated polyester resin composites, were investigated at ambient temperature by pin-an-disc friction test. The friction coefficient, wear rate and cumulative wear volume of these materials against SiC abrasive paper were determined experimentally. The wear rate of these materials decreased rapidly with sliding distance and then maintained a constant value. It was increased as counterpart roughness was rougher in a wear test. The cumulative wear volume tended to increase nonlinearly with sliding distance and depended on applied load and sliding speed for these composites. It could be verified by SEM photograph of fracture surface that major failure mechanisms were overlapping layers, microcutting, deformation of resin, delamination, and cracking.

복합재료/금속 계면의 혼합모드 피로 특성 (Mixed-Mode Fatigue Characteristics of Composite/Metal Interfaces)

  • 백상호;김원석;장창재;이정주
    • Composites Research
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    • 제23권4호
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    • pp.21-27
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    • 2010
  • 대부분의 구조물 파괴는 피로에 의해서 발생한다. 따라서 지금까지 모드 혼합비가 피로 특성에 어떤 영향을 미치는지에 대한 수많은 연구가 수행되어 오고 있다. 하지만 대부분의 연구가 금속/금속 계면이나 복합재료 층간 분리에 관한 연구이다. 따라서 본 연구에서는 이종재료인 복합재료/금속 계면의 피로 특성에 대한 기초 자료를 얻고자 하였다. 이를 위하여 복합재료와 탄소강을 동시 경화법을 이용하여 접합한 SLB(single leg bending) 시편을 이용하여 피로 실험을 수행하였다. 특히, 피로 특성에 모드 혼합비$(G_{II}/G_T)$가 어떠한 영향을 미치는지에 대해 알아보고자 하였다. 전체적으로 모드 II 하중 성분 이 많을수록 균열진전속도가 빨라진다는 결과를 얻었다.

풍력발전기 블레이드 적용 CFRP 복합재료의 DIC 방법에 의한 재료특성치 평가 (Evaluation of Material Properties about CFRP Composite Adapted for Wind Power Blade by using DIC Method)

  • 강지웅;권오헌;김태경;조세진
    • 동력기계공학회지
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    • 제14권5호
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    • pp.17-23
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    • 2010
  • In recent, the capacity of a commercial wind power has reached the range of 6 MW, with large plants being built world-wide on land and offshore. The rotor blades and the nacelle are exposed to external loads. Wind power system concepts are reviewed, and loadings by wind and gravity as important factors for the mechanical performance of the materials are considered. So, the mechanical properties of fiber composite materials are discussed. Plain woven fabrics Carbon Fiber Reinforced Plastics (CFRP) are advanced materials which combine the characteristics of the light weight, high stiffness, strength and chemical stability. However, Plain woven CFRP composite have a lot of problems, especially delamination, compared with common materials. Therefore, the aim of this work is to estimate the mechanical properties using the tensile specimen and to evaluate strain using the CNF specimen on plain woven CFRP composites. For the strain, we tried to apply to plain woven CFRP using Digital Image Correlation (DIC) method and strain gauge. DIC method can evaluate a strain change so it can predict a location of fracture.

유한요소 해석을 이용한 나노임프린트 가압 공정에서 발생하는 결함 원인에 대한 연구 (A Study on Cause of Defects in NIL Molding Process using FEM)

  • 송남호;손지원;김동언;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.364-367
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    • 2007
  • In nano-imprint lithography (NIL) process, which has shown to be a good method to fabricate polymeric patterns, several kinds of pattern defects due to thermal effects during polymer flow and mold release operation have been reported. A typical defect in NIL process with high aspect ratio and low resist thickness pattern is a resist fracture during the mold release operation. It seems due to interfacial adhesion between polymer and mold. However, in the present investigation, FEM simulation of NIL molding process was carried out to predict the defects of the polymer pattern and to optimize the process by FEA. The embossing operation in NIL process was investigated in detail by FEM. From the analytical results, it was found that the lateral flow of polymer resin and the applied pressure in the embossing operation induce the weld line and the drastic lateral strain at the edge of pattern. It was also shown that the low polymer-thickness result in the delamination of polymer from the substrate. It seems that the above phenomena cause the defects of the final polymer pattern. To reduce the defect, it is important to check the initial resin thickness.

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GFRP/Al 복합재료의 접합부 레이저 패턴이 계면인성에 미치는 영향 (Effect of Bonding Surface Laser Patterns on Interfacial Toughness of GFRP/Al Composite)

  • 심우용;윤유성;권오헌
    • 한국안전학회지
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    • 제38권2호
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    • pp.1-7
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    • 2023
  • Fiber-metal laminates (FMLs) and polymer matrix composites (PMCs) are formed in various ways. In particular, FMLs in which aluminum is laminated as a reinforced layer are widely used. Also, glass fiber-reinforced plastics (GFRPs) are generally applied as fiber laminates. The bonding interface layer between the aluminum and fiber laminate exhibits low strength when subjected to hot press fabrication in the event of delamination fracture at the interface. This study presents a simple method for strengthening the interface bonding between the aluminum metal and GFRP layer of FML composites. The surfaces of the aluminum interface layer are engraved with three kinds of patterns by using the laser machine before the hot press works. Furthermore, the effect of the laser patterns on the interfacial toughness is investigated. The interfacial toughness was evaluated by the energy release rate (G) using an asymmetric double cantilever bending specimen (ADCB). From the experimental results, it was shown that the strip type pattern (STP) has the most proper pattern shape in GFRP/Al FML composites. Therefore, this will be considered a useful method for the safety assessment of FML composite structures.

강화재의 사용 방법이 복합 레진 인레이 브릿지의 파괴 강도에 미치는 영향 (The effect of reinforcing methods on fracture strength of composite inlay bridge)

  • 변창원;박상혁;박상진;최경규
    • Restorative Dentistry and Endodontics
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    • 제32권2호
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    • pp.111-120
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    • 2007
  • 본 연구는 복합레진 인레이 브릿지에서 강화재의 표면 처리와 사용 방법이 파괴 강도에 미치는 영향을 평가하였다. 본 연구에서 사용한 강화재료는 I Beam, U Beam, 1 + U Beam이었으며, 표면처리 방법은 Silane, Sandblast, Hole형성 (U beam)이었다. 강화 재료의 구성과 표면 처리 방법에 따라 총 11개의 실험군을 설정하였다. 상악 인공치 모형에서 제2소구치의 발거 상태를 가정하고 복합레진 인레이 브릿지 제작을 위하여 인접한 제1소구치에 DO, 제1대구치에 MO 와동을 형성하였다. 와동이 형성된 인공치 모형을 고무 인상체를 이용하여 석고로 제작하고, 각 실험군 별로 강화재료와 강화 재료의 표면 처리 방법에 따라 Tescera ATL (BISCO Inc. IL, USA) 복합레진을 사용하여 복합레진 인레이 브릿지를 제작하였다 그 후 시편을 복제모형에 인산아연시멘트로 합착하고 Universal testing machine (EZ Test, Shimadzu, Japan)을 이용하여 flexural stress를 가하여 파괴 강도를 측정하였으며 95% 유의 수준에서 one-way ANOVA/ Scheffes post-hoc test를 시행하여 통계 분석하였다. 다음과 같은 결론을 얻을 수 있었다. 1. 내부 강화재 I beam을 사용한 실험군이 유의성 있게 높은 파괴 강도 값을 보였다 (P<0.05). 2. 표면 처리 방법에 따른 차이는 나타나지 않았다 (P>0.05). 3. 복합레진 인레이 브릿지의 파괴는 강화 재료를 사용 시에는 복합레진과 강화 재료간에 분리 파괴가 나타났으며 사용하지 않은 경우에는 수직파괴 경향이 나타났다. 4. U beam에 유지 hole을 형성한 경우 파괴 강도 증가를 시키지 않았다.

CAD/CAM 및 카피밀링 시스템을 이용하여 제작한 구치부 3-유닛 고정성 국소의치의 파절강도 (Fracture Strength of All-Ceramic 3-Unit Fixed Partial Dentures Manufactured by CAD/CAM and Copy-Milling Systems)

  • 강후원;김희진;김장주;고명원
    • 대한치과기공학회지
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    • 제34권2호
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    • pp.95-103
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    • 2012
  • Purpose: Fracture strength of all-ceramic 3-unit fixed partial dentures manufactured by CAD/CAM and copy-milling systems were evaluated. Methods: Zirconia cores were made by milling the pre-sintered zirconia block by CAD/CAM or copy milling method followed by subsequent sintering. By building-up the corresponding porcelains on the core, all-ceramic bridges were fabricated, and those were evaluated in comparison with PFM fixed partial denture. Results: During the flexural test of the 3-unit PFM bridge, the porcelain started to chip or break at 507.28(${\pm}62.82$)kgf and the metal framework did not break until the maximum load level of 800kgf which was set in the testing instrument of this study. However, among all-ceramic restoration test groups, Everest(EV) group showed a peeling off or breakage of the porcelain from 365.64(${\pm}64.96$)kgf and the core was broken at 491.77(${\pm}55.62$)kgf. Those values of Zirkonzahn(ZR) were 431.03(${\pm}58.47$)kgf and 602.74(${\pm}48.44$)kgf, respectively. The break strength of the porcelain of PFM(PM) group was significantly higher than that of EV (p<0.05) group and there was no significant difference when comparing to that of ZR (p>0.05). ZR group showed higher break strength than that of EV group however there was no significant difference (p>0.05). The break strength of cores were in the increasing order of EV < ZR < PM (p<0.05). Conclusion: We could find that even though the PM group fractured at much higher value than all-ceramic cores, the breakage values of the porcelain of PM group with crack formation or delamination, which will be regarded as clinical failure, was significantly higher than that of EV group and not significantly higher than that of ZR group at p-values of 0.05. The break strength of ZR group was higher than that of EV group at an insignificant level(p>0.05).

Shear bond strength of veneering porcelain to zirconia and metal cores

  • Choi, Bu-Kyung;Han, Jung-Suk;Yang, Jae-Ho;Lee, Jai-Bong;Kim, Sung-Hun
    • The Journal of Advanced Prosthodontics
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    • 제1권3호
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    • pp.129-135
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    • 2009
  • STATEMENT OF PROBLEM. Zirconia-based restorations have the common technical complication of delamination, or porcelain chipping, from the zirconia core. Thus the shear bond strength between the zirconia core and the veneering porcelain requires investigation in order to facilitate the material's clinical use. PURPOSE. The purpose of this study was to evaluate the bonding strength of the porcelain veneer to the zirconia core and to other various metal alloys (high noble metal alloy and base metal alloy). MATERIAL AND METHODS. 15 rectangular ($4\times4\times9mm$) specimens each of zirconia (Cercon), base metal alloy (Tillite), high noble metal alloy (Degudent H) were fabricated for the shear bond strength test. The veneering porcelain recommended by the manufacturer for each type of material was fired to the core in thickness of 3mm. After firing, the specimens were embedded in the PTFE mold, placed on a mounting jig, and subjected to shear force in a universal testing machine. Load was applied at a crosshead speed of 0.5mm/min until fracture. The average shear strength (MPa) was analyzed with the oneway ANOVA and the Tukey's test ($\alpha$= .05). The fractured specimens were examined using SEM and EDX to determine the failure pattern. RESULTS. The mean shear strength ($\pm\;SD$) in MPa was 25.43 ($\pm\;3.12$) in the zirconia group, 35.87 ($\pm\;4.23$) in the base metal group, 38.00 ($\pm\;5.23$) in the high noble metal group. The ANOVA showed a significant difference among groups, and the Tukey' s test presented a significant difference between the zirconia group and the metal group. Microscopic examination showed that the failure primarily occurred near the interface with the residual veneering porcelain remaining on the core. CONCLUSION. There was a significant difference between the metal ceramic and zirconia ceramic group in shear bond strength. There was no significant difference between the base metal alloy and the high noble metal alloy.

전기방사에 의해 제조한 PAN 나노섬유 공기필터 성능평가 (Performance Evaluation of PAN Nanofiber Air Filter Fabricated by Electrospinning)

  • 김경철;김태은;이정구;안지웅;박성호;김형만
    • 대한기계학회논문집B
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    • 제39권11호
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    • pp.885-890
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    • 2015
  • 나노물질은 작은 크기와 공기필터 응용장치의 초고표면적과 함께 기계적, 물리적, 화학적 특성을 가진다. 전기방사는 나노섬유 중합체를 제조하는데 있어 가장 효율적인 기술로 인식되어왔다. 최적의 제조 조건을 찾기 위해, 여러 전기방사 공정 파라미터의 효과에 따른 폴리아크릴로니트릴(PAN) 나노섬유의 직경, 성향 및 분포를 분석했다. 층간파괴 인성 향상시키고 히트롤러로 적층된 부직포의 형태로 박리를 억제하고, PAN 나노섬유 공기필터의 여과효율과 압력강하 성능을 실험적으로 평가하였다.

$Nb/MoSi_2-ZrO_2$ 적층복합재료의 제조 및 충격특성 (Fabrication and Impact Properties of $Nb/MoSi_2-ZrO_2$ Laminate Composites)

  • 이상필;윤한기;공유식
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.29-34
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    • 2002
  • [ $Nb/MoSi_2-ZrO_2$ ] laminate composites have been successfully fabricated by alternately stacking $MoSi_2-ZrO_2$ powder layer and Nb sheet, followed by hot pressing in a graphite mould. The fabricating parameters were selected as hot press temperatures. The instrumented Charpy impact test was carried out at the room temperature in order to investigate the relationship between impact properties and fabricating temperatures. The interfacial shear strength between $MoSi_2-ZrO_2$ and Nb, which is associated with the fabricating temperature and the growth of interfacial reaction layer, is also discussed. The plastic deformation of Nb sheet and the interfacial delamination were macroscopically observed. The $Nb/MoSi_2-ZrO_2$ laminate composites had the maximum impact value when fabricated at 1623K, accompanying the increase of fracture displacement and crack propagation energy. The interfacial shear strength of $Nb/MoSi_2-ZrO_2$ laminate composites increased with the growth of interfacial reaction layer, which resulted from the increase of fabricating temperature. there is an appropriate interfacial shear strength for the enhancement of impact value of $Nb/MoSi_2-ZrO_2$ laminate composites. A large increase of interfacial shear strength restrains the plastic deformation of Nb sheet.

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