• 제목/요약/키워드: Delamination Fracture

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STS/Al/Cu 클래드재의 파괴거동 및 기계적 물성에 미치는 인장시험 온도의 영향 (Effect of Tension-Test Temperature on Fracture Behavior and Mechanical Properties in STS/Al/Cu Clad Materials)

  • 배동현;최영준;정원섭;배동수;조영래
    • 대한금속재료학회지
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    • 제47권12호
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    • pp.811-818
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    • 2009
  • In order to meet increasingly complex and rigorous technical specifications, extensive effort has been devoted to fabricate clad materials with multi-layered metal plates. In this study, novel stainless steel/aluminum/copper (STS/Al/Cu) three-ply clad materials were fabricated by a hot rolling process for cookware applications. The effect of the testing temperature on the mechanical properties of the clad materials and on each component metal was investigated during the tensile tests. The interface properties of the clad materials were also examined by optical microscopy (OM) and an electron probe micro-analyzer (EPMA). The best mechanical and interfacial properties for a warm working process were found in a sample annealed at a temperature of $300^{\circ}C$. For the sample annealed at $400^{\circ}C$, the results of the tensile test indicated that interface delamination occurred only in the region of the Al/Cu interfaces. This was due to the formation of the thick and brittle intermetallic compound of $Al_2Cu$ in the Al/Cu interface. In contrast, no interface delamination was observed in the STS/Al interface, most likely due to its strong bond strength.

틸팅차량용 KTX 차체의 하니컴복합재 측벽판 체결부의 피로파괴평가 (Fatigue Fracture Assessment of Honeycomb Composite Side-Wall Panel Joint for the KTX Tilting Car Body)

  • 정달우;김정석;최낙삼
    • 대한기계학회논문집A
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    • 제34권1호
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    • pp.55-60
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    • 2010
  • 틸팅형 고속열차의 차체에 적용되는 하니컴 복합재 조인트 구조물의 경우 운행중 외팔보형 굽힘하중을 받게된다. 하이브리드 복합재 조인트 구조물에 대한 굽힘시험평가를 수행하기 위해 실제 틸팅열차 차체 구조물에서 조인트부를 절단 채취하여 시험편으로 제작하였다. 굽힘시험결과 시험편의 파괴거동은 정적하중과 피로하중하에서 확연히 달라짐을 보였다. 정적굽힘하중 하에서는 하니컴 코어 영역에서 전단변형과 파괴가 발생하였으며, 피로굽힘하중 하에서는 복합재 표피층과 하니컴 코어층 사이에서 계면분리가 발생하거나, 또는 금속재 언더프레임과의 용접부에서 파괴가 발생하였다. 이러한 파괴거동은 다른 산업분야에서 사용되는 유사한 구조의 하니컴 복합재 조인트 구조물에서도 발생할 수 있기 때문에, 본 실험 결과를 하니컴 복합재 조인트 구조물의 설계변수를 개선하기 위해 이용될 수 있다.

4점굽힘 CNF 시험편을 이용한 CFRP적층 복합재 모드 II 층간파괴 (A Study of Mode II Interlaminar Fracture for CFRP Laminate Composite using the 4-point Bending CNF Specimen)

  • 권오현;강지웅;태환준;황용연;윤유성
    • 한국안전학회지
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    • 제25권3호
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    • pp.34-39
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    • 2010
  • Unidirectional Carbon Fiber Reinforced Plastics (CFRP) are advanced materials which combine the characteristics of the light weight, high stiffness and strength. For those reasons, the use of the unidirectional CFRP has increased in jet fighters, aerospace structures. However, unidirectional CFRP composites have a lot of problems, especially delamination, compared with traditional materials such as steels and aluminums, and so forth. Therefore, the interlaminar fracture toughness for a laminate CFRP composite is very important. In this study, The mode II interlaminar fracture toughness was measured by using center notched flexure(CNF) test specimen. The CNF specimens using unidirectional carbon prepreg were fabricated by a hot-press with the gage pressure and temperature controller. And three kinds of a/L ratio was applied to these specimens. Here, we discuss the relations of the crack growth and the mode II interlaminar fracture under the four point bending CNF test. From the results, we shows that mode II interlaminar was occurred when the more $a_0$/L ratio, the less load. And $G_{IIC}$ also were obtained as 5.33, 2.9 and $0.58kJ/m^2$ according to $a_0$/L ratio=0.2, 0.3 and 0.4.

Numerical modeling and prediction of adhesion failure of adhesively bonded composite T-Joint structure

  • Panda, Subhransu K;Mishra, Pradeep K;Panda, Subrata K
    • Structural Engineering and Mechanics
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    • 제74권6호
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    • pp.723-735
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    • 2020
  • This study is reported the adhesion failure in adhesive bonded composite and specifically for the T-joint structure. Three-dimensional finite element analysis has been performed using a commercial tool and the necessary outcomes are obtained via an eight noded solid element (Solid 185-element) from the library of ANSYS. The structural analysis input has been incurred through ANSYS parametric design language (APDL) code. The normal and shear stress distributions along different layers of the joint structure have been evaluated as the final outcomes. Based on the stress distributions, failure location in the composite joint structure has been identified by using the Tsai-Wu stress failure criterion. It has been found that the failure index is maximum at the interface between flange and web part of the joint (top layer) which indicates the probable location of failure initiation. This kind of failures are considered as adhesion failure and the failure propagation is governed by strain energy release rate (SERR) of fracture mechanics. The different adhesion failure lengths are also considered at the failure location to calculate the SERR values i.e. mode I fracture (opening), mode II fracture (sliding) and mode III fracture (tearing) along the failure front. Also, virtual crack closure technique (VCCT) principle of fracture mechanics steps is used to calculate the above said SERRs. It is found that the mode I SERR is more dominating compared to other two modes of failure for the joint considered. Finally, the influences of various parametric (geometrical and material) effect on SERR of the joint structure are evaluated and discussed in details.

SiC 강화 CFRP 복합재의 파괴거동에 관한 음향방출 적용 (AE Application for Fracture Behavior of SiC Reinforced CFRP Composites)

  • 류영록;윤유성;권오헌
    • 한국안전학회지
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    • 제31권3호
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    • pp.16-21
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    • 2016
  • Carbon Fiber Reinforced Plastic(CFRP) composite with a higher specific strength and rigidity is more excellent than conventional metallic materials or other organic polymer of FRP. It has been widely used in vehicles, aerospaces and high technology industries which are associated with nuclear power fields. However, CFRP laminated composite has several disadvantages as like a delamination, matrix brittleness and anisotropic fibers that are the weak points of the crack initiation. In this present work, the reinforced silicon carbide(SiC) particles were added to the interlayer of CFRP laminates in order to mitigate the physical vulnerability affecting the cracking and breaking of the matrix in the CFRP laminated composite because of excellent specific strength and thermal shock resistance characteristics of SiC. The 1wt% of SiC particles were spread into the CFRP prepreg by using a spray coating method. After that, CFRP prepregs were laminated for the specimen. Also, the twill woven type CFRP prepreg was used because it has excellent workability. Thus the mechanical and fracture behaviors of the twill woven CFRP laminated composite reinforced with SiC particles were investigated with the acoustic emission(AE) method under a fracture test. The results show that the SiC particles enhance the mechanical and fracture characteristics of the twill CFRP laminate composite.

일방향 및 직교형 유리섬유/에폭시 복합재로 피막된 판유리의 미소강구 충격에 의한 표면파괴거동 (Surface Fracture Behaviors of Unidirectional and Cross Ply Glass Fiber/Epoxy Lamina-Coated Glass Plates under a Small-Diameter Steel Ball Impact)

  • 장재영;최낙삼
    • Composites Research
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    • 제22권4호
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    • pp.33-40
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    • 2009
  • 유리섬유/에폭시 복합재료로 피막한 판유리의 표변파괴거동에 대한 섬유방향효과를 미소강구 충격실험을 통해 연구했다. 본 연구에서는 단순소다유리판(soda-lime glass plates), 일방향 유리섬유/에폭시박막 (glass/epoxy lamina ply)을 1층 및 2층 접착, 직교형 유리섬유/에폭시 박막 (2층)을 접착한 4종류의 시편을 사용하였다. 유리판 배면에 스트레인게이지를 부착하여 충격중의 최대 응력과 흡수파괴에너지를 측정하였다. 피막없는 판유리의 경우 충격속도 증가에 따라 링균열, 콘균열, 레이디얼 균열이 충격표면부에서 발생하였다. 복합재료 박막으로 피막한 결과, 소다유리판의 균열은 현저히 감소하였으며 섬유층과 판유리사이의 박리 및 소성변형영역의 방향은 섬유방향으로 진행했다. 최대응력과 흡수파괴에너지를 이용하여 구한 충격 표면파괴지수는 표면저항의 효과적인 평가지수로서 사용될 수 있었다.

CFRP 복합재료의 충격파괴거동에 관한 연구 (A Study on the Impact Fracture Behavior of Carbon Fiber Reinforced Plastics)

  • 고성위;김학돌;엄윤성;최영근;김형진;김재동;김엄기
    • 수산해양기술연구
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    • 제38권4호
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    • pp.300-306
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    • 2002
  • 장섬유 CF/에폭시 복합재료를 사용하여-5$0^{\circ}C$에서 6$0^{\circ}C$ 사이의 범위에서 스팬길이를 변화시켜 충격시험으로 얻어진 임계파괴에너지의 거동을 고찰한 결과는 다음과 같다. 1. CF/에폭시 복합재료의 온도 변화에 따른 임계파괴에너지 GIC는 동일한 스팬길에서는 실온의 경우가 가장 높고, 6$0^{\circ}C$, -15$^{\circ}C$ 그리고 -5$0^{\circ}C$의 순으로 낮게 나타났다. 2. CF/에폭시 복합재료의 스팬길이의 변화에 대한 임계 파괴에너지 GIC는 동일한 온도조건하에서는 스팬길이가 20mm인 경우가 가장 높게 나타났으나 불안정하며, 스팬길이는 40mm인 경우 임계파괴에너지 GIC는 가장 낮게 나타났으나 실험치의 흩어짐을 고려할 때 40mm인 경우의 시험편이 더 적절한 조건이라 생각된다. 3. 본 실험에 사용한 재료의 파괴기구는 섬유의 풀아웃, 섬유와 매트릭스 사이의 디본딩 그리고 매트릭스의 변형을 관찰할 수 있었으며, 이와 같은 파괴기가구 종합적으로 상호작용한다고 생각된다.

Reconstruction of the orbital wall using superior orbital rim osteotomy in a patient with a superior orbital wall fracture

  • Heo, Jae Jin;Chong, Ji-Hun;Han, Jeong Joon;Jung, Seunggon;Kook, Min-Suk;Oh, Hee-Kyun;Park, Hong-Ju
    • Maxillofacial Plastic and Reconstructive Surgery
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    • 제40권
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    • pp.42.1-42.5
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    • 2018
  • Background: Fractures of the orbital wall are mainly caused by traffic accidents, assaults, and falls and generally occur in men aged between 20 and 40 years. Complications that may occur after an orbital fracture include diplopia and decreased visual acuity due to changes in orbital volume, ocular depression due to changes in orbital floor height, and exophthalmos. If surgery is delayed too long, tissue adhesion will occur, making it difficult to improve ophthalmologic symptoms. Thus, early diagnosis and treatment are important. Fractures of the superior orbital wall are often accompanied by skull fractures. Most of these patients are unable to perform an early ocular evaluation due to neurosurgery and treatment. These patients are more likely to show tissue adhesion, making it difficult to properly dissect the tissue for wall reconstruction during surgery. Case presentation: This report details a case of superior orbital wall reconstruction using superior orbital rim osteotomy in a patient with a superior orbital wall fracture involving severe tissue adhesion. Three months after reconstruction, there were no significant complications. Conclusion: In a patient with a superior orbital wall fracture, our procedure is helpful in securing the visual field and in delamination of the surrounding tissue.

시간-주파수 해석법에 의한 CFRP의 파괴 거동 (Fracture Behavior of CFRP by Time-Frequency Analysis Method)

  • 남기우;안석환;이상기;김현수;문창권
    • 비파괴검사학회지
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    • 제21권1호
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    • pp.39-45
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    • 2001
  • 신호처리법으로 현재 많이 사용되고 있는 푸리에 변환은 신호의 주파수 성분이 시간에 따라 어떻게 변화하는지를 표현하지 못한다. 따라서 최근 이와 같은 푸리에 변환의 단점을 보완하여, 신호의 시간과 주파수에 대한 정보를 동시에 표현할 수 있는 시간-주파수 해석법들이 개발되었다. 본 연구에서는 음향방출을 이용하여 복합재료의 주요 발생원으로 알려져 있는 기지균열, 섬유분리, 섬유파괴 덴 층간분리 등과 같은 파괴기구를 해석하였다. 각각의 파괴특성이 나타나도록 시험편을 제작하여 인장시험 시 검출된 음향방출신호의 시간-주파수 해석을 통해 전체 파괴기구의 특징을 분석하였다.

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경사기능성 세라믹/금속 복합재료의 열응력 해석(1)-플라즈마 용사재- (Thermal Stress Analysis of Functuonally Graded Ceramic/Metal Composites(I)-Plasma Spraying Material-)

  • 송준희;임재규;정세희
    • 대한기계학회논문집A
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    • 제21권3호
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    • pp.439-446
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    • 1997
  • A traditional notion of composites has been composed as a uniform dispersoid, but now it is proposed without regard to such rule with process development. Functionally Graded Material(FGM) consists of a new material design that is to make intentionally irregular dispersion state. In this study, thermal stress analysis of plasma spraying PSZ/NiCrAlY gradient material was conducted theoretically using a finite-element program. A formations of the model are direct bonding material(NFGM) and FGM with PSZ and NiCrAlY component element. The temperature conditions were $700^{\circ}C$ to 1100.deg. C assuming a cooling-down precess up to room temperature. Fracture damage mechanism was analyzed by the parameters of residual stress.