• Title/Summary/Keyword: Dehydrator

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Flow Analysis for the Sludge Pneumatic Dehydrator with Cyclone Type (사이클론형 슬러지 공기건조기의 유동해석)

  • Kim, Bong-Hwan;Jung, Dae-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.1-6
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    • 2009
  • Air drying technology was developed as an equipment for reducing of moisture content from wastewater treatment and waterworks sludge cake and reproducing it by reusable matter. Advantage of cyclone type pneumatic dehydrator is simple and excellent drying performance. The air drying equipment was composed to the air ejector which made high-speed fluid field, and cyclone which made circling fluid field. Dewatered cake was crushed at the high-speed zone as first step, and formed with dried powder of sphere shape by the collision between particles at the circling fluid zone. In this study, a CFD analysis has been performed to predict air-sludge particles flow in cyclone and ejector of pneumatic dehydrator. The computational results showed typical Rankine vortex structure which was frequently found in swirling flow phenomena. And the conical type wedge in lower part of a cyclone prevented accumulation of the sludge particles in the cyclone. Therefore, this technology was effective in drying of dehydrated cake of waterworks sludge.

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A Case Study on the Quality Evaluation of the Leading Small Domestic Appliances in the Global Market - Focusing on the Food Dehydrator - (세계 시장을 주도하는 소형 가전의 품질평가 사례 연구 - 식품건조기를 중심으로 -)

  • Kim, Youn Sung;Kim, ChongMan;Sirh, Jin-Young;Lim, Sung-Uk;Choi, Jeongil;Kim, Seo-Young
    • Journal of Korean Society for Quality Management
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    • v.42 no.2
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    • pp.253-264
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    • 2014
  • Purpose: The aim of this study is to gain a competitive advantage in the global marketplace by examining the current situation of three domestic Food Dehydrator companies' products. Food Dehydrators are sort of small domestic appliances(SDA), first introduced by Korean companies. Furthermore, this study suggests the improvement plans in the rapidly changing world situation. Methods: Evaluate through comparing three domestic Food Dehydrator companies' products based on the PQI(Premium Quality Index) model, developed by product quality evaluation experts group. Results: At first, we classified evaluation factors into three parts - usability quality, emotional quality - and each of the factors includes sub factors. Under this condition, the results of this study are as follows; the brand quality is remaining at a high satisfaction level compare to other two factors but emotional quality is assessed to be low. This study has shown at customers consider brand and usability quality factors as the most important factor due to the nature of the product. Conclusion: As the possibility of increasing customer needs such as product design and sensitive quality besides usability quality has risen in a competitive global market, the manufacturing companies in Korea are recommended to put forth the necessary effort to improve their product quality, especially in terms of emotional quality.

A Study for Developing the Thermal Dehydrator (고효율 열 탈수장치 개발에 관한 연구)

  • Lee, Jung-Eun
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.2 s.23
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    • pp.35-40
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    • 2004
  • A generation rate of sludge in Korea had increased dramatically about $200\%$ for a decade. A requirement for high efficiency dewatering system being possible to produce the low water content cake have suggested due to the appearance of commercial and social problems about handling of dewatered cake. The conventional dewatering system with mechanical compression device was not suitable to produce the low water content cake and didn't cope with lots of requirements. Therefore, this paper was to develop the high efficient filter press with the compressive and heating forces through the heating plate to be built between membrane fillet plates. It is possible to produce the low water content cake and improve the dewatering rate, so this equipment positively coped with several types of problems related to the sludge dewatering. The plate heated by heat transfer materials such as steam, hot water and thermo-oil made the sludge make the residual moisture within the cake to discharge easily and to improve the dewatering efficiency of equipment. The pilot scale experiment with 500kg of cake production showed that the dewatering efficiency determined by the final water content and dewatering velocity was improved $30\%$ more than the conventional dewatering equipment.

A Study for Developing the Thermal Dehydrator (고효율 열 탈수장치 개발에 관한 연구)

  • Lee, Jung-Eun
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.278-283
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    • 2003
  • A generation rate of sludge in Korea had increased dramatically about 200 % for a decade. A requirement for high efficiency dewatering system being possible to produce the low water content cake have suggested due to the appearanceof commercial and social problems about handling of dewatered cake. The conventional dewatering system with mechanical compression device was not suitable to produce the low water content cake and didn'tcope with lots of requirements. Therefore, this paper was to develop the high efficient filter press with the compressive and heating forces through the heating plate to be built between membrane filter plates. It is possible to produce the low water content cake and improve the dewatering rate, so this equipment positively coped with several types of problems related to the sludge dewatering. The plate heated by heat transfer materials such as steam, hot water and thermo-oil made the sludge make the residual moisture within the cake to discharge easilyand to improve the dewatering efficiency of equipment. The pilot scale experiment with 500kg of cake production showed that the dewatering efficiency determined by the final water content and dewatering velocity was improved 30% more than the conventional dewatering equipment.

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Development of a Washing, Sterilization, Dehydrating System for Leaf Vegetables (엽채류 세척, 살균, 탈수 시스템 개발)

  • Hong, Seong-Gi;Park, Hoe-Man;Cho, Kwang-Hwan;Chang, Dong-Il
    • Journal of Biosystems Engineering
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    • v.32 no.6
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    • pp.408-415
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    • 2007
  • Leaf vegetables are composed of about 80% of moisture and 20 to 30% are damaged during the transportation due to decomposition and browning. This study was conducted to develop a washing, sterilization dehydrating system that could remove these polluters, and major findings were summarized as followings. The system was constructed so that leaf vegetables were moved through the washing, sterilization, and dehydration stages contained in a box, the shifting was conducted using PLC-controlled pneumatic pressure. Basic tests for determination of design parameters led to the results that optimum washing times by air bubbles were 5 minutes for lettuce and perilla and 10 minutes for Chinese cabbage, and percentages of bacteria removed using the optimum washing times were 94, 98, and 76%, respectively. Optimum speed and time of a centrifugal dehydrator for removal surface waterdrop on the leaves were 400 rpm and 30 s, respectively, dehydration rates were in a range $70{\sim}82%$ and damage rates were within 15% for the three vegetables tested. Operating efficiencies of the developed system for lettuce, perilla, and Chinese cabbage were 100, 120, and 80 kg/h, respectively, which were 25, 24, and 27 times of operating efficiencies of the conventional manual method.

A Study about Applicability of Treatment for Water Treatment Residual Sludge Using Crossflow Tubular Membrane System (정수장 배출수 처리를 위한 Crossflow 관형막 여과 공정의 운전 적용에 관한 연구)

  • Kim, Young Hoon;Kim, Kwan Yeop;Kim, Ji Hoon;Lee, Yong Soo;Lee, Eui Jong;Eom, Jung Yeol;Kim, Hyung Soo;Hwang, Sun Jin
    • Journal of Korean Society of Water and Wastewater
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    • v.23 no.4
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    • pp.499-505
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    • 2009
  • Many other countries have investigated the residual sludge treatment process to save the existing water resource and produce the high suspended solid concentration sludge. There are various methods for concentrating residual sludge, but the membrane system has received the most interest for its efficiency. The objective of this study was to evaluate the application of membrane filtration system for the residual sludge treatment. The experiment equipment was composed of Lab scale Crossflow tubular membrane filtration system. Generally, crossflow operation mode demands high electric cost mainly for the pump energy. So to cut off electric cost, very low Crossflow velocity was used in this experiment. Results confirmed that suspended solid concentration of residual sludge could be concentrated to 57,000mg/L in low Crossflow velocity tubular membrane system,. This concentration can be directly injected into the dehydrator. Based on the results, we know that the Crossflow tubular membrane system should be replaced conventional residual sludge treatment system.

A study of the starch′s effect on the aging of Bread (전분이 합의 노화(Bread Staling)에 미치는 영향에 관한 연구)

  • 이명호
    • Culinary science and hospitality research
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    • v.5 no.2
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    • pp.165-190
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    • 1999
  • There are no reliable data about the effect on the baking industry in Korea yet. The damage caused by the product's aging is so much in the confectionary and baking industries. Therefore, the aging of bread is an economical problem which determines its commercial lifespan. In order to solve out this aging problem, this article dealt with the factors which give rise to the effect of starch on the aging and its inhibitory methods. 1. Control of the moisture content : Because the aging of starch occurs at 30~60% of moisture most frequently, controlling the moisture content above or below the above percentage can help restrain the aging to a certain degree. 2. Addition of sugars : The sugars become hydrated through hydrogenation with the moisture in the food. Thus, the sugars suppress the phenomenon of crumbling inside the food acting as a kind of dehydrator. 3. Use of an emulsifying agent : The emulsifying agent increases the stability of starch colloid liquid and suppresses the precipitation of starch molecules and the formation of crystallized range to prevent aging. 4. Method by freezing : The aging of starch does hardly occur reaching -2$0^{\circ}C$~-3$0^{\circ}C$ below zero. 5. Maintenance of warm condition : The freshness of bread is maintained at the 80% of humidity at 5$0^{\circ}C$.

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A Study on the Improvement of Sludge Dewatering and Dewatering Efficiency by Using Oyster Shell (굴 폐각을 적용한 슬러지 탈수 및 탈수효율 개선에 관한 연구)

  • Eom, Han Ki;Lee, Jin Heon;Joo, Hyun Jong
    • Journal of Korean Society on Water Environment
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    • v.32 no.5
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    • pp.458-464
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    • 2016
  • This study evaluated the dewatering efficiency of inorganic dehydrating agents that contain oyster shells. A filter press dehydrator was used for this study. The experiments were performed by the single injection of calcium-based chemicals, the single injection of oyster shells, and the mixed injection of oyster shells and calcium-based chemicals. The moisture content of the dewatered cake generated after dehydration confirmed that the best dewatering efficiency was found at the mixing ratios of CaCO3 to sludge, oyster shell to sludge, and inorganic dehydrating agent to sludge of 3:1, 10:1, and 1.5:2.5:1, respectively. The moisture contents exhibited less than 58% when the injection mixing ratio of inorganic dehydrating agent to sludge was 1.5:2.5:1. From EPS, SEM, and EDX analysis, it was found that the calcium adsorbed on the sludge surface could reduce extracellular polymeric substances (EPSs) and enhanced the dewaterbility. Based on the above results, it is considered possible to apply inorganic dehydrating agents containing recycled oyster shells in sludge dewatering in order to reduce sludge.

A Study on the Analysis of Ecologically Friendly Features in Recently Developed Public Housing (소형 공동주택 단위주거의 친환경성에 관한 사례분석연구)

  • Yim, Jung-Eun;Lee, Hyun-Jeong;Lee, Yeun-Sook;Cho, Ji-Yeon;Lee, Jung-Mi
    • Proceedings of the Korean Institute of Interior Design Conference
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    • 2005.05a
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    • pp.106-109
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    • 2005
  • The awareness of ecological friendliness has been emerging in the recent years, and the application to housing is quite notable. The purpose of this study was to examine multi-family housing that has recently developed with the idea of ecological friendliness, and to investigate the residents' attitudes toward and their preferences for the features. The research utilized in-depth interviews and site visits, and seven residents in the studied housing developments participated in the study. The analytical tool used in the interview was reviewed by a panel of professionals and included five aspects of ecologically friendliness: residential comfort, energy saving, open housing, storage, and safety and security. The respondents pointed out that south-facing housing in relation to residential comfort was most favorable. With regard to energy-saving, water-saving features and dehydrator of food waste were most needed features. As for open housing-related features, flexibility in spatial configuration was necessary, and efficient storage was regarded as important. Also, the respondents mentioned the preference for flooring preventing slippery in bathroom for the safety of family member.

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A Study on Characteristics of Water Content Changes of Wastewater Sludge Using Direct Current Electricity (직류전기를 이용한 하수슬러지 함수율 변화특성에 관한 연구)

  • Ahn, Jeong-Mo;Song, Ji-Yun;Joo, Jae-Young;Bae, Yun-Sun;Park, Chul-Hwi
    • Journal of Korean Society of Water and Wastewater
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    • v.24 no.5
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    • pp.609-615
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    • 2010
  • This study examined the change of water content in sludge using direct current electric equipment for decreasing the amount of sludge. The experiment showed that the average density of solids in the sludge treated by direct current before the centrifugal dewatering process was increased by 47.8%, when compared to those not treated by direct current. From the result of measuring the granularity of the sludge by the direct current treatment, that the average particle size of the sludge that was not exposed to the electric current was 52.36 ${\mu}m$, and more than 90% of the sludge was <94.29 ${\mu}m$ in size. On the other hand, the average particle size of the sludge passed through the direct current was 28.67 ${\mu}m$, and more than 90% of the sludge was 52.46 ${\mu}m$. This means that the average particle size of the sludge treated by the direct current was 45.2% smaller, and the standard deviation of granularity was improved. Because of water that separated from sludge moves to the (+) pole, larger particles become smaller and fine particles combine together, resulting in the equalization of the particle size. On the sludge after the centrifugal dehydrator, the change of the water content by the direct current was measured. The results showed that the average density of the solids was increased by 44.2% compared.