• Title/Summary/Keyword: Deformed Geometry

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MICROSCOPIC OBSERVATION OF DRAPED COMPOSITE MATERIALS : Bias Extension and Biaxial Tests (직물 복합재료의 드레이핑 미소 거동 관찰 : 일방향 편향 인장실험과 이축 인장실험)

  • 장승환
    • Composites Research
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    • v.17 no.1
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    • pp.38-46
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    • 2004
  • This paper aims to correlate the micro-mechanical behaviour of tow geometry with applied in-plane forces during deformation of dry woven carbon-fibre fabric. These in-plane forces lead to differences in tow reorganisation during deformation and so changes in the way in which 'lock-up' occurs. In this paper, deformation of micro-mechanical parameters such as tow interval, crimp angle, change in tow amplitude and wavelength are investigated. To observe the micro-deformation of the fabric structure, appropriate specimens from bias extension and biaxial tests are sectioned and observed under the microscope. It was found that different loading conditions cause geometric deferences in the tow architecture. The variation in deformed tow geometry with shear angle is fitted using a simple parametric model.

Split Die Design for ECAP with Lower Loads (등통로각압축 공정용 저하중 분리형 금형 설계)

  • Jin, Young-Gwan;Kang, Seong-Hoon;Son, Il-Heon;Im, Yong-Taek
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.3
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    • pp.217-222
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    • 2008
  • Equal channel angular pressing (ECAP) is one of the effective methods to produce bulk-nano materials by accumulating plastic strain into the workpiece without changing its cross-sectional shape in the multi-pass processing. However, the forming load becomes higher for manufacturing large specimens using conventional solid or split dies because of friction, flash formation, and usage of dummy specimen. In the present investigation, better split die was designed to reduce the forming loads and improve the geometrical accuracy of the specimen in the multi-pass ECAP. The new die exit channel was also designed to reduce the friction effect. Experiments with AA1050 specimens with a square cross-section were carried out to examine the design goal using the proposed split dies for routes A and C up to four passes. The numerical forming simulations were used to determine the effective geometry of various die models in the present work.

Sensitivity Analysis for Flexural Behaviors of PSC Members (프리스트레스트 콘크리트 휨 부재의 민감도 해석)

  • Lee, Jon-Ja;Lee, Bong-Goo;Kim, Min-Joo;Lee, Yong-Hak
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.6 no.2
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    • pp.183-194
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    • 2002
  • A general procedure to evaluate the sensitivity of design variables to stresses and strains in PSC flexural members is proposed. To accomplish the purpose of this study, long-term losses including creep, shrinkage, and PS steel relaxation are formulated based on the equilibrium states of the deformed sectional geometry. Thereby, the formulation follows the basic steps which consider the fundamental formulas adopted by CEB-FIP, ACI, and KCI rather than the age adjusted effective modulus concept. Twenty-one design variable including the material and geometrical properties of concrete, nonprestressing steel and prestressing steel, and the geometry of the cross section are considered in the sensitivity analysis. The gradients of the stresses and strains needed for the sensitivity assessment are calculated in a closed format. The derived formulation is applied to the T-type section PSC beam with prestressing and nonprestressing steels for the sensitivity analysis. The analytically calculated sensitivity results are compared with those numerically calculated to ensure the validity of the proposed procedure.

A Study on Cold Forging Process Design of a Terminal Pin for High-Voltage Capacitors (고압콘덴서용 단자핀의 냉간단조 공정설계에 관한 연구)

  • 김홍석;윤재웅;손일헌
    • Transactions of Materials Processing
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    • v.13 no.7
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    • pp.586-593
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    • 2004
  • A terminal pin, which is a part of high-voltage capacitors, has a plate-shaped head section with thickness of 0.8mm. The current manufacturing process, in which the head section is welded on the body part, has given wide deviations of part qualities such as geometrical accuracy, mechanical strength and electrical stability. In this study, a cold forging process sequence was designed in order to produce the terminal pin as one piece. The plate-shaped head section requires an upsetting in the lateral direction of a cylindrical billet, which is followed by a blanking process. The deformed geometry of the lateral upsetting, however, could not be predicted precisely by intuition since metal flows of an axial and a lateral direction of the cylindrical billet would occur simultaneously. Therefore, in this study, three dimensional finite element analyses were applied to the lateral upsetting process in order to determine a proper diameter and height of the cylindrical billet. Once the geometry of the initial billet was determined, intermediate forging processes were designed by applying cold forging guidelines and the designed process sequence was verified by two dimensional finite element analysis. In addition, cold forging tryouts were conducted by using a die set, which was manufactured based on the designed process and finally we found that the part qualities were improved by the proposed cold forging process.

Pullout and Flexural Performance of Structural Synthetic Fibers by Geometry and Sectional Area Change (구조용 합성섬유의 형상 및 단면적 변호에 따른 부착 및 휨 성능)

  • Won, Jong-Pil;Back, Chul-Woo;Park, Chan-Gi;Han, Il-Yeong;Kim, Bang-Lae
    • Journal of the Korea Concrete Institute
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    • v.15 no.5
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    • pp.643-649
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    • 2003
  • The purpose of this study were evaluated to flexural and bond performance by sectional area and geometry change through bond and flexural test of a structural synthetic fiber. Six deformed structural synthetic fibers were investigated and pullout and flexural test was conducted. Included parameters is three different geometries of fiber and two of fiber sectional area. The test result shows that the cycles and amplitude of structural synthetic fiber increased, pullout load and pullout fracture energy decreased and flexural strength increased, if sectional area is same. The sectional area increased, pullout load and pullout fracture energy increased and flexural strength decreased, if cycles and amplitude of structural synthetic fiber is same. Based on test results, structural performance of the concrete could know that is influence by pullout performance of fiber as well as various factor (fiber number, material properties etc).

A Method for Finite Element Vibration Analysis of Rotating Structures with Cyclic Symmetry (회전하는 순환대칭 구조물의 유한요소 진동해석 기법)

  • 김창부;심수섭
    • Journal of KSNVE
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    • v.8 no.6
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    • pp.1150-1157
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    • 1998
  • In this Paper, we present an efficient method for finite element vibration analysis of constantly rotating structures with cyclic symmetry, which are deformed to some considerable extent by centrifugal force, Coriolis force and operating load, and vibrate due to several types of exciting forces. A structure with cyclic symmetry is composed of circumferentially repeated substructures with the same geometry. Being only one substructure modeled. the dynamic characteristics of the structure can be analyzed systematically. rapidly and exactly using discrete Fourier transform by means of a computer with small memory.

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Nonlinear analysis of thin shallow arches subject to snap-through using truss models

  • Xenidis, H.;Morfidis, K.;Papadopoulos, P.G.
    • Structural Engineering and Mechanics
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    • v.45 no.4
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    • pp.521-542
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    • 2013
  • In this study a truss model is used for the geometrically nonlinear static and dynamic analysis of a thin shallow arch subject to snap-through. Thanks to the very simple geometry of a truss, the equilibrium conditions can be easily written and the global stiffness matrix can be easily updated with respect to the deformed structure, within each step of the analysis. A very coarse discretization is applied; so, in a very simple way, the high frequency modes are suppressed from the beginning and there is no need to develop a complicated reduced-order technique. Two short computer programs have been developed for the geometrically nonlinear static analysis by displacement control of a plane truss model of a structure as well as for its dynamic analysis by the step-by-step time integration algorithm of trapezoidal rule, combined with a predictor-corrector technique. These two short, fully documented computer programs are applied on the geometrically nonlinear static and dynamic analysis of a specific thin shallow arch subject to snap-through.

Three Dimensional Finite Element Analysis for Powder Forging Process (분말단조 공정의 3차원 유한요소해석)

  • 김형섭
    • Journal of Powder Materials
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    • v.3 no.2
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    • pp.104-111
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    • 1996
  • In order to obtain homogeneous and high quality products in powder compaction forging process, it is very important to control stress, strain, density and density distributions. Therefore, it is necessary to understand quantitatively the elasto-plastic deformation and densification behaviors of porous metals and metal powders. In this study, elasto-plastic finite element method using Lee-Kim's pressure dependent porous material yield function has been used for the analysis of three dimensional indenting process. The analysis predicts deformed geometry, stress, strain and density distribution and load. The calculated load is in good agreement with experimental one. The calculated results do not show axisymmetric distributions because of the edge effect. The core part which is in contact with the indentor and the outer diagonal edge part are in compressive stress states and the middle part is in tensile stress state. As a results, it can be concluded that three dimensional analysis is more realistic than axisymmetric assumption approach.

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Bond Performance of Recycled PET Bottle Fiber Reinforced Concrete (폐 PET병을 이용한 콘크리트 보강 섬유의 부착특성)

  • Won, Jong-Pil;Park, Chan-Gi;Lee, Su-Jin;Kim, Jung-Hoon;Kim, Hwang-Hee;Lee, Jae-Young
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.373-376
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    • 2006
  • The purpose of this study was manufactured and evaluated the bond performance of recycled polyethylene terephthalate(PET) bottle fiber reinforced concrete. Four deformed recycled PET bottle fibers were manufactured and pullout test was conducted in accordance with the JCI-SF 8. Test parameters included four different type of fiber geometry and two types of mortar specimens. According to bond test results, it was found that embossing type recycled PET bottle fiber was significant improving the pullout load and interface toughness.

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A Study on Elliptical Cup Drawing of Yoke products, Automobile (자동차 TOKE 제품의 타원용기 성형에 관한 연구)

  • 박동환;배원락;박상봉;강성수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.385-388
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    • 2000
  • During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

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