• Transactions of Materials Processing
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• v.7 no.1
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• pp.36-48
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• 1998

In order to analyze the stretch flange forming characteristics of tailored blanks. laser welded blanks of different thickness and strength combinations were prepared and hole expansion tests were done. The stretch flange formability of laser welded blanks was reduced as increasing the deformation restraining force($strength{\times}thickness$) ratio between two welded sheets. Simulation of stretch forming mode deformation and comparson with experimental results showed that the stretch flange formabili-ty was influenced not only by the difference of the deformation restraining forces between two base sheets but also by the difference of the deformation restraining forces between base sheet and weld. Therefore the stretch flange formability was reduced more rapidly than tensile elongation as increas-ing the deformation restraining force ration. It was also found that simulation of stretch flange forming was more accurate when material properties of weld was given.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.292-297
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• 2003

A stochastic approach has been presented for superplastic deformation of Ti-6AJ-4V alloy, and probability function are used to heterogeneous phase distributions. The experimentally observed spatial correlation function are developed, and microstructural evolutions together with superplastic deformation behavior have investigated by means of the probability function. The result have shown that the probability varies approximately linearly with separation with distance, and significant deformation enhanced probability changes during the deformation. The stress-strain behavior with the evolutions of probability function can be correctly predicted by the model. The finite clement implementation using Monte Carlo simulation associated with phase re-distributions shows that better agreement with experimental data of failure strain on the test specimen.

• Korean Journal of Metals and Materials
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• v.50 no.12
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• pp.873-882
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• 2012

Dual Phase (DP) steel which has a soft ferrite phase and a hard martensite phase reveals both high strength and high ductility and has received increased attention for use in automotive applications. To conduct structural analysis to verify vehicle safety, highly credible experimental results are required. In this study, tensile tests were performed in a strain rate range from $10^{-4}/s$ to 300/s for Sink Roll-Less (SRL) hot-dip metal coated sheets. Collision properties were estimated through simulation by LS-DYNA using the stress-strain curve obtained from the tensile test. The simulation results were compared with the actual crash test results to confirm the credibility of the simulation. In addition, a tensile test and a crash test with 2% prestrain and a baking (PB) specimen were evaluated identically because automotive steel is used after forming and painting. The mechanical behaviors were improved with an increasing strain rate regardless of the PB treatment. Thus, plastic deformation with an appropriate strain rate is expected to result in better formability and crash characteristics than plastic deformation with a static strain rate. The ultimate tensile strength (UTS) and absorbed energy up to 10% strain were improved even though the total elongation decreased after PB treatment, The results of the experimental crash test and computer simulation were slightly different but generally, a similar propensity was seen.

• Journal of Power System Engineering
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• v.3 no.2
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• pp.89-97
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• 1999

In this paper the forming simulations of ellipse bulge have been researched by using $PAM-STAMP_{TM}$ to estimate the sheet metal forming and the plastic deformation characteristic of ellipse bulge. Thin elliptical diaphragms of brass, copper, aluminum, and mild steel are bulged in elliptical dies having aspect ratios of 1.33 and 2. In order to compare the simulation results with the experiment and ellipse bulge's theory derived by using Johnson and Duncan's theory, the relations of hydraulic pressure and polar height, polar thickness strain and polar height, were compared. According to this study, the results of simulation and ellipse bulge's theory derived by using Johnson and Duncan's theory, and the bursting pressure and the bursting polar height are good agreement to the experiment. So, the results of simulation by using $PAM-STAMP_{TM}$ and the ellipse bulge's theory will give engineers good information to make assessment the formability and plastic deformation characteristic of hydraulic ellipse bulge test.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.6
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• pp.685-692
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• 2004

A stochastic approach has been presented for superplastic deformation of Ti-6Al-4V alloy, and probability functions are used to model the heterogeneous phase distributions. The experimentally observed spatial correlation functions are developed, and microstructural evolutions together with superplastic deformation behavior have been investigated by means of the two-point and three-point probability functions. The results have shown that the probability varies approximately linearly with separation distance, and deformation enhanced probability changes during the process. The stress-strain behavior with the evolutions of probability function can be correctly predicted by the model. The finite element implementation using Monte Carlo simulation associated with reconstructed microstructures shows that better agreement with experimental data of failure strain on the test specimen.

• Transactions of the Korean Society of Automotive Engineers
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• v.19 no.5
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• pp.113-117
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• 2011

The frame for automotive assembly can be deformed and remained on the residual stress due to high temperature thermal attacks when in welding. The frame deformation can be made to problems when in assembly with body and the residual stress can affect the negative effect on durability performance of the automobile. In order to analyze the frame deformation, the simplified test frame which had the similar shape (form) of the real automotive frame was fabricated. The contactless optical 3D scanner was used for the shape difference measurement of the frame between before and after the welding. The FE-model of the test frame was composed and the heat transfer and thermal stress simulation were performed. The simulated results were compared with the measured results for the reference of the frame design. The deformation shape of the frame by simulation was in good agreement with that by the experimental measurement.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.213-216
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• 2008

Sled test id widely used to evaluate the performance of occupant's safety system in frontal crash environment without having to conduct a full-scale crash test. Steel bar breaking system is used to generate deceleration profile which is experienced by passengers in frontal crash. In this study, deformation analyses of steel bars were conducted using a commercial FE code. Several guidelines were proposed to improve the accuracy of simulation.

• Steel and Composite Structures
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• v.38 no.4
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• pp.381-397
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• 2021

Based on the spatial substructure hybrid simulation test (SHST) method, the seismic performance of a high-strength steel composite K-eccentrically braced frame (K-HSS-EBF) structure system is studied. First, on the basis of the existing pseudostatic experiments, a numerical model corresponding to the experimental model was established using OpenSees, which mainly simulated the shear effect of the shear links. A three-story and five-span spatial K-HSS-EBF was taken as the prototype, and SHST was performed with a half-scale SHST model. According to the test results, the validity of the SHST model was verified, and the main seismic performance indexes of the experimental substructure under different seismic waves were studied. The results show that the hybrid simulation results are basically consistent with the numerical simulation results of the global structure. The deformation of each story is mainly concentrated in the web of the shear link owing to shear deformation. The maximum interstory drifts of the model structure during Strength Level Earthquake (SLE) and Maximum Considered Earthquake (MCE) meet the demands of interstory limitations in the Chinese seismic design code of buildings. In conclusion, the seismic response characteristics of the K-HSS-EBFs are successfully simulated using the spatial SHST, which shows that the K-HSS-EBFs have good seismic performance.

• Journal of the Korea Institute of Military Science and Technology
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• v.16 no.4
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• pp.430-434
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• 2013

In this paper, we have investigated deformation of cup for EFI detonator in high velocity impact test. The experimental result shows that STS cup deformed 0.170 mm with the bulged shape. The numerical simulation result with static/dynamic material properties of SUS304 shows 0.166 mm of deformation. The main parameters to decrease the deformation of cup are stength, thickness and density of cup. The initial condition of SUS304 cup was strength of 215 MPa and thickness of 0.12 mm. As strength increases to 500 MPa, deformation of cup converges to 0 mm, and as thickness increases to 0.18 mm, deformation of cup converges to 0 mm. If the density of cup decreases from 8 to 2.7 g/cc, the deformation of cup decreases to 0.141 mm.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.8 no.4
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• pp.19-28
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• 1999

In order to control thermal deformation of the machine origin of machine tools a empirical model and a compensation system have been developed, Prior to empirical modeling the volumetric error considering shape errors and joint errors of slides is formulated through the homogeneous transformation matrix (HTM) and kinematic chain. Simulation results of the HTM method show that the thermal error of the machine origin is more critical than position-dependent errors. In order to make a stable and effective software error compensation system the GMDH (Group Method of Data Handling) models are constructed to estimate the thermal deformation of the machine origin by measuring deformation data and temperature data. A test bar and gap sensors are used to measure the deformation data. In order to compensate the estimated error the work origin shift method is developed by implementing a digital I/O interface board between a CNC controller and an IBM PC. The method shifts the work origin as much as the amounts which are calculated by the pre-established thermal error model. The experiment results for a vertical machining center show that the thermal deformation of the machine origin is reduced within $\pm$5$mu extrm{m}$.