• 소성∙가공
• /
• 제16권8호
• /
• pp.614-620
• /
• 2007

Deformation characteristics and damage evolution during warm backward extrusion of bulk AZ31 Mg alloy were investigated using finite element analyses. AZ31 Mg alloy was assumed as a hardening viscoplastic material. The tensile tests of AZ31 Mg alloy in previous experimental works showed the ductile fracture even at the warm temperature of $175^{\circ}C$. In this study, damage evolution model proposed by Lee and Dawson, which was developed based on the growth of micro voids in hardening viscoplastic materials, was combined into DEFORM 2D. Effects of forming temperature, punch speed, extrusion ratio and size of work piece on formability in warm backward extrusion as well as on mechanical properties of extruded products were examined. In general, finite element predictions matched the experimental observations and supported the analyses based on experiments. Distributions of accumulated damage predicted by the finite element simulations were effective to identify the locations of possible fracture. Finally, it was concluded that the process model, DEFORM2D combined with Lee & Dawson#s damage evolution model, was effective for the analysis of warm backward extrusion of AZ31 Mg alloys.

• 소성∙가공
• /
• 제8권3호
• /
• pp.283-283
• /
• 1999

In the present study, the effect of microporosity on the tensile properties of as-cast AZ91D magnesium alloy was investigated through experimental observation and numerical prediction. The test specimens were fabricated by die-casting and gravity-casting. For gravity-casting, the inoculation and use of various metallic moulds were applied to obtain a wide range of microporosity. The deficiency of the interdendritic feeding of the liquid phase acted as d dominant mechanism on the formation of the micropores in the Mg-Al-alloys, rather than the evolution of hydrogen gas. Although tensile strength and elongation has a nonlinear and very intensive dependence upon microporosity, the yield strength appeared to have a linear relationship with microporosity. However, it was possible to quantitatively estimate the linear contribution of microporosity on the individual tensile property far a range of microporosity, which was below about B %. The numerical prediction suggests that the effect of microporosity on fractured strength and elongation decreased as the strain hardening exponent increased. Furthermore. the shape and distribution of micropores may play a more dominant role than local plastic deformation on the tensile behavior of AZ9lD alloy.

• 열처리공학회지
• /
• 제24권4호
• /
• pp.203-208
• /
• 2011

Recently, from general machine parts and automobile parts using carbon steel to a mold, there has been efforts for improving durability and attrition resistance of these parts. Especially, heat treatment with laser which works fast and automatically can be used for the mass production with high quality. Moreover, local heat treatment can be used to handle with complex and precise parts. Accordingly, we analyzed hardening characteristics of carbon steel using the finite element method and compare the experimental results to have more reliability. We also proved the cause of thermal deformation with temperature and stress distribution by heat treatment. After these analysis and experimental, we found that each maximum hardness of the two tests was 728 Hv and 700 Hv, on condition of $1050^{\circ}C$ heating temperature, and 2 mm/sec laser speed. We also found that difference of surface stress-distribution was occurred, and this makes deformation mode up after heat treatment.

• 열처리공학회지
• /
• 제23권3호
• /
• pp.131-136
• /
• 2010

The LCF (low cycle fatigue) behavior and the serration phenomena in the plastically deformed and non-deformed 5052 Al alloy were investigated. The plastic deformation was performed by 1 pass or 4 passes in ECAP (equal channel angular pressing) followed by annealing. Only cyclic hardening continued from the beginning until fracture at all strain amplitudes during LCF in the non-deformed alloy, which was caused by the increase in dislocation density during fatigue. Slight cyclic hardening followed by plateau until fracture was observed during LCF in the ECAPed alloy, which was caused by the slight increase in dislocation density in the beginning and then keeping constant in dislocation density afterward until fracture by forming subgrains in this stage of fatigue. The serrations on the stress-strain curves of this alloy were observed, which indicate that the dynamic strain aging (DSA) is occurring during plastic deformation. The variation in amplitudes of serration was studied by changing the strain rate in tensile or fatigue tests.

• Nuclear Engineering and Technology
• /
• 제3권1호
• /
• pp.21-31
• /
• 1971

금속의 소성변형에 필요한 일의 일부는 전표면자유에너지 (Total Surface Free Energy)의 변화에 소모된다. 전표면자유에너지 변화는 비표면 자유에너지 (Specific Surface Free Energy)에 의해 변화하며 비표면자유에너지는 분위기에 따라 달라 진다. 열역학적규명, 체적불변율과 흡착으로 인한 두 개의 판이하게 다른 강화 혹은 약화를 초래하는 전위(Dislocation) 상호작용기구를 기반으로 금속의 소성변형으로 인한 가공경화, 응력 및 에너지에 미치는 분위기의 영향을 이론식으로 도출했다. 이론식은 진공중금속표면장력 (${\gamma}$$_{s}$), 개면장력 (${\gamma}$$_{se}$ ), 포면전위밀도($\rho$$_{s}$), 내부전위 밀도($\rho$$_{i}$)와 표면노출율(f)의 함수로 표시할 수 있었다. 이론식을 이용하여 각기 다른 분위기내에서의 금속의 기계특성을 예측 비교해봤다.다.다.

• 대한금속재료학회지
• /
• 제49권7호
• /
• pp.541-548
• /
• 2011

Thermomechanical fatigue (TMF) behavior of heat resistant austenitic stainless steel was evaluated in the temperature range from 100$^{\circ}C$ to peak temperatures of 600 to 800$^{\circ}C$; The fatigue lives under TMF conditions were plotted against the plastic strain range and the dissipated energy per cycle. In the expression of the inelastic strain range versus fatigue life, the TMF data obtained at different temperature ranges were located close to a single line with a small deviation; however, when the dissipated energy per cycle, calculated from the area of the stress-strain hysteresis loops at the half of the fatigue life, was plotted against the fatigue life, the data showed greater scattering than the TMF life against the inelastic strain range. A noticeable stress relaxation in the stress-strain hysteresis curve took place at the peak temperatures higher than 700$^{\circ}C$, but all specimens in this study exhibited cyclic hardening behavior with TMF cycles. Recrystallization occurred during the TMF cycle concurrent with the formation of fine subgrains in the recrystallized region, which is considered to cause the cyclic hardening of the steel.

• Structural Engineering and Mechanics
• /
• 제89권1호
• /
• pp.23-31
• /
• 2024

Ratcheting is the cyclic buildup of inelastic strain on a structure resulting from a combination of primary and secondary cyclic stress. It can lead to excessive plastic deformation, incremental collapse, or fatigue. Ratcheting has been numerically investigated on a cantilever beam, considering the current study's primary and secondary bending loads. In addition, the effect of input frequency on the onset of ratcheting has been investigated. The non-linear dynamic elastic-plastic approach has been utilized. Analogous to Yamashita's bending-bending ratchet diagram, a non-dimensional ratchet diagram with a frequency effect is proposed. The result presents that the secondary stress values fall sequentially with the increase of primary stress values. Moreover, a displacement amplification factor graph is also established to explain the effect of frequency on ratchet occurrence conditions. In terms of frequency effect, it has been observed that the lower frequency (0.25 times the natural frequency) was more detrimental for ratchet occurrence conditions than the higher frequency (2 times the natural frequency) due to the effect of dynamic displacement. Finally, the effect of material modeling of ratcheting behavior on a beam is shown using different hardening coefficients of kinematic hardening material modeling.

• 전산구조공학
• /
• 제5권1호
• /
• pp.119-132
• /
• 1992

반복하중을 받는 짧은 I보(Beam)의 횡-비틀림 좌굴(Lateral-Torsional Buckling)에 대한 광범위한 Parametric Study를 수행하여 보의 좌굴현상을 좀 더 깊이 고찰하고자 한다. 유한한 비틀림변형의 뒤틀림(Warping)이외에 미소한 절단변형의 뒤틀림도 고려한 기하학적(완전) 비선형의 일차원 보를 해석적 모델로 사용하고, 또한 금속의 주기적소성(Cyclic Plasticity)거동을 보다 잘 나타내기 위해 다축 주기적소성모델을 Consistent Return Mapping Algorithm과 결합시켜 적용한다. 기준치 근방에서 아래와 같은 여러가지 Parameter Study를 수행하므로써 반복하중을 받는 짧은 I보의 횡-비틀림 좌굴의 일반적 응답을 고찰한다 : 재료의 강복강도, 강복플래토(Yield Plateau), 변형율경화, 이동경화(Kinematic Hardening), 잔류응력, 작용하중의 절단중심에 대한 편심률, 작용하중의 보 단면에 대한 높이, 작용하중의 보 길이방향의 위치, 보 단면의 치수, 작용하중으로부터 멀리 떨어진 지지단의 고정도.

• Korea-Australia Rheology Journal
• /
• 제13권1호
• /
• pp.29-35
• /
• 2001

The development of filament stretching extensional rheometers over the past decade has enabled the systematic measurement of the transient extensional stress growth in dilute and semi-dilute polymer solutions. The strain-hardening in the extensional viscosity of dilute solutions overwhelms the perturbative effects of capillarity, inertia & gravity and the kinematics of the extensional deformation become increasingly homogeneous at large strains. This permits the development of a robust open-loop control algorithm for rapidly realizing a deformation with constant stretch history that is desired for extensional rheometry. For entangled fluids such as concentrated solutions and melts the situation is less well defined since the material functions are governed by the molecular weight between entanglements, and the fluids therefore show much less pronounced strain-hardening in transient elongation. We use experiments with semi-dilute/entangled and concentrated/entangled monodisperse polystyrene solutions coupled with time-dependent numerical computations using nonlinear viscoelastic constitutive equations such as the Giesekus model in order to show that an open-loop control strategy is still viable for such fluids. Multiple iterations using a successive substitution may be necessary, however, in order to obtain the true transient extensional viscosity material function. At large strains and high extension rates the extension of fluid filaments in both dilute and concentrated polymer solutions is limited by the onset of purely elastic instabilities which result in necking or peeling of the elongating column. The mode of instability is demonstrated to be a sensitive function of the magnitude of the strain-hardening in the fluid sample. In entangled solutions of linear polymers the observed transition from necking instability to peeling instability observed at high strain rates (of order of the reciprocal of the Rouse time for the fluid) is directly connected to the cross-over from a reptative mechanism of tube orientation to one of chain extension.

• 한국산학기술학회논문지
• /
• 제11권5호
• /
• pp.1547-1551
• /
• 2010

통상의 은합금 장신구 재료로 쓰이는 925 은합금 (Ag-7.5wt%Cu)의 가공 중 고온산화에 의한 변색 또는 착용 중 산화에 의한 색변화를 방지하기 위해서 Ag-5wt%Ge-2.5wt%Cu, 5wt%In-2.5wt%Cu의 새로운 조성을 제안하였다. 전체는 기존 925 은합금의 조성을 유지하여 기존 7.5wt%Cu합금원소를 Ge, In으로 대치하여 기존 925 은합금과 비교하여 주조공정 시의 형상변화와 주조능, 가공경화에 의한 물성과 내식성 변화를 확인하였다. 새로이 제안된 Ge, In 은합금은 기존 925은합금과 동일하거나 우수한 주조특성을 보였고, 특히 가공 중에 생기는 가공경화능력이 우수하여 내구성이 증가하였고 고온 내식성과 신체 착용 시의 내부식성이 향상됨을 확인하였다.