• Title/Summary/Keyword: Deformation Rate

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Numerical Simulation of High-Velocity Oblique Impact of Mild Steel Spheres Against Mild Steel Plates (연강 판재에 대한 연강 구의 고속경사충돌 수치해석)

  • Yu, Yo-Han;Jang, Sun-Nam;Jeong, Dong-Taek
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.576-585
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    • 2002
  • A three-dimensional Lagrangian explicit time-integration finite element code for analyzing the dynamic impact phenomena was developed. It uses four node tetrahedral elements. In order to consider the effects of strain rate hardening, strain hardening and thermal softening, which are frequently observed in high-velocity deformation phenomena, Johnson-Cook model is used as constitutive model. For more accurate and robust contact force computation, the defense node contact algorithm was adopted and implemented. In order to evaluate the performance of the newly developed three-dimensional hydrocode NET3D, numerical simulations of the oblique impact of mild steel plate by mild steel sphere were carried out. Ballistic limit about various oblique angle between 0 degree and 80 degree was estimated through a series of simulations with different initial velocities of sphere. Element eroding by equivalent plastic strain was applied to mild steel spheres and targets. Ballistic limits and fracture characteristics obtained from simulation were compared with experimental results conducted by Finnegan et al. From numerical studies, the following conclusions were reached. (1) Simulations could successfully reproduce the key features observed in experiment such as tensile failure termed "disking"at normal impacts and outwards bending of partially formed plus segments termed "hinge-mode"at oblique impacts. (2) Simulation results fur 60 degrees oblique impact at 0.70 km/s and 0.91 km/s were compared with experimental results and Eulerian hydrocode CTH simulation results. The Lagrangian code NET3D is superior to Eulerian code CTH in the computational accuracy. Agreement with the experimentally obtained final deformed cross-sections of the projectile is excellent. (3) Agreement with the experimental ballistic limit data, particularly at the high-obliquity impacts, is reasonably good. (4) The simulation result is not very sensitive to eroding condition but slightly influenced by friction coefficient.

A Study on Pressure Distribution for Uniform Polishing of Sapphire Substrate

  • Park, Chul jin;Jeong, Haedo;Lee, Sangjik;Kim, Doyeon;Kim, Hyoungjae
    • Tribology and Lubricants
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    • v.32 no.2
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    • pp.61-66
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    • 2016
  • Total thickness variation (TTV), BOW, and surface roughness are essential characteristics for high quality sapphire substrates. Many researchers have attempted to increase removal rate by controlling the key process parameters like pressure and velocity owing to the high cost of consumables in sapphire chemical mechanical polishing (CMP). In case of the pressure approach, increased pressure owing to higher deviation of pressure over the wafer leads to significant degradation of the TTV. In this study, the authors focused on reducing TTV under the high-pressure conditions. When the production equipment polishes multiple wafers attached on a carrier, higher loads seem to be concentrated around the leading edge of the head; this occurs because of frictional force generated by the combination of table rotation and the height of the gimbal of the polishing head. We believe the skewed pressure distribution during polishing to be the main reason of within-wafer non-uniformity (WIWNU). The insertion of a hub ring between the polishing head and substrate carrier helped reduce the pressure deviation. Adjusting the location of the hub ring enables tuning of the pressure distribution. The results indicated that the position of the hub ring strongly affected the removal profile, which confirmed that the position of the hub ring changes the pressure distribution. Furthermore, we analyzed the deformation of the head via finite element method (FEM) to verify the pressure non-uniformity over the contact area Based on experiment and FEM results, we determined the optimal position of hub ring for achieving uniform polishing of the substrate.

Evaluation of Interfacial Properties on the Electrodeposited Carbon Fiber Reinforced Polyetherimide Toughened Epoxy Composites using Micromechanical Test (Micromechanical 시험법을 이용한 전기증착된 탄소섬유 강화 Polyetherimide로 강인화된 에폭시 복합재료의 계면물성 평가)

  • 박종만;김대식;공진우;김민영;김원호
    • Composites Research
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    • v.15 no.3
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    • pp.39-44
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    • 2002
  • Interfacial properties and microfailure modes or electrodeposition(ED) treated carbon fiber reinforced polyetherimide(PEI) toughened epoxy composites were investigated using microdroplet test. ED was performed to improve the interfacial shear strength(IFSS). As PEI content increased, IFSS increased due to enhanced toughness and plastic deformation of PEI. In the untreated cafe, IFSS Increased with adding PEI content, and IFSS of pure PEI matrix showed the highest. On the other hand, thor ED-treated case IFSS increased with PEI content with rather low improvement rate. In the untreated case, neat epoxy resin appeared brittle microfailure mode, whereas pure PEI matrix exhibited more likely ductile microfailure mode. In the ED-treated case, neat epoxy exhibited more ductile fracture compared to the untreated case. Interfacial properties of epoxy-PEI composite can be affected efficiently by both the control of matrix toughness and ED treatment.

CROSS-INTERFEROMETRY FOR DEM CONSTRUNTION WITH ERS-ENVISAT PAIR

  • Hong Sang-Hoon;Won Joong-Sun
    • Proceedings of the KSRS Conference
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    • 2005.10a
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    • pp.542-545
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    • 2005
  • Spaceborne radar interferometry has been widely used to estimate the topography and deformation of the Earth. It is difficult to obtain coherent interferometric SAR pairs especially over coastal areas mainly because of variation of surface conditions. We carried out the experiment using a cross-interferometric pair with a perpendicular baseline of about 1.4 km, a 30 minutes temporal separation and the height sensitivity of about 6 meters. The temporal decorrelation can be reduced by the cross interferometric technique with a 30 minutes temporal separation. Accurate coregistration was performed through resampling of ENVISAT ASAR data to equivalent pixel spacing to the ERS SAR data, because of the differences of the pulse repetition frequency and range sampling rate between the two sensors. Then we estimated range and azimuth offset to a sub-pixel accuracy using image intensity cross correlation. A larger window chip size than a general case was used because it was difficult to distinguish typical features. As range bin increased, the difference of Doppler centroid also increased. It resulted in lower coherence in far range than in near range. Coherences over wetland in near and far range were about 0.8 and 0.5, respectively. The coherence was improved by applying azimuth and range common band filtering, but coherence gap still existed. ERS-ENVISAT cross-interferogram usually lost information in urban area. However, high coherence over a city in this pair was shown, because of less man-made structures than other major cities. Accuracy of the DEM constructed by the ERS-ENVISAT 30-minute pair in a coastal area is to be evaluated.

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Influence of Repeated Loading, Alternation of Temperature and Initial Condition on the Change of Strizctural and Mechanical Characteristics of Alluvial Clayey Soil (반복하중,온도변화 및 초기조건이 충적점토의 구조변화와 역학적 특성에 미치는 영향)

  • 유능구;유영선;최중대;김기성
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.34 no.4
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    • pp.69-79
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    • 1992
  • To estimate soil behavior and structural characteristics under the conditions of cyclic loading, freezing & thawing and initial state, several testing was performed and obtained following results. 1.After repeated freezing and thawing processes, original soil structure was destroyed and changed to globular structure from honeycomb or tube in its structure types. Also above processes resulted increasing the soil compression strain while decreasing the failure stress in stress-strain relationship and reached the soil structure into the mode of brittle fracture. Under cyclic loading conditions, soil cluster which was originally dispersed structure colloided with each other, seperated, and finally the soil failed due to the effect of overcompaction. 2.Through the stabilization processes seperated by four steps, the structure of soil skeleton was changed to quite different globular type. The degree of compressibility of soil was decreased in the normally consolidated zone, while the strength against external load increased due to soil particle stabilization. 3.Soil stress-strain chracteristics were largely influenced by repeated up and down processes of temperature. The maximum deformation was obtained in the case of temperature between 0 10˚C by the reseon of particle cluster reformation. 4.Soil compressibility was largely influenced by the optimum moisture content. Under freezing process, swelling could be found and its magnitude was proportional to the density of soil. 5.Density of soil was decreased as increasing the number or repeated freezing and thawing processes and the largest decreasing rate was found at the first turning point from freezing to thawing cycle.

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A Study on Hopper Design for Minimizing the Wrapage Deformation at Injection Molding Processes (사출공정에서 휨 변형을 최소로 하는 호퍼 설계 연구)

  • Kim, Young-Suk;Lee, Eui-Joo;Son, Jae-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.1
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    • pp.35-42
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    • 2015
  • Injection molding is a high efficient manufacturing technology for producing plastic parts. On the other hand, the warpage of molded plastic parts is an ubiquitous problem in the injection molding process. The main objective of this study was to minimize the amount of warpage occurring in the injection molding process of a hopper of ATDPS made of crystalline polymer (PP) instead of amorphous polymer (ABS). The moldflow CAE simulation was conducted for the molding process of the hopper to clarify the injection moldability, shear rate, shear stress, warpage by changing the gate shape and the number of ribs installed on the top of the hopper flange. The wide gate shape of runner system and multiple rib installation were found to be useful for minimizing the warpage of the hopper. The validity of the CAE simulations was supported by the injection molding experiment for the optimized design case.

Improvement of a Decision Tree for The Rehabilitation of Asphalt Pavement in City Road (도심지 아스팔트 포장의 유지보수공법 의사결정 절차 개선)

  • Park, Chang Kyu;Kim, Won Jae;Kim, Tae Woo;Lee, Jin Wook;Baek, Jong Eun;Lee, Hyun Jong
    • International Journal of Highway Engineering
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    • v.20 no.3
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    • pp.27-37
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    • 2018
  • PURPOSES : The objective of this study is to develop a pavement rehabilitation decision tree considering current pavement condition by evaluating severity and distress types such as roughness, cracking and rutting. METHODS : To improve the proposed overall rehabilitation decision tree, current decision tree from Korea and decision trees from other countries were summarized and investigated. The problem when applying the current rehabilitation method obtained from the decision tree applied in Seoul was further analyzed. It was found that the current decision trees do not consider different distress characteristics such as crack type, road types and functions. Because of this, different distress values for IRI, crack rate and plastic deformation was added to the proposed decision tree to properly recommend appropriate pavement rehabilitation. Utilizing the 2017 Seoul pavement management system data and considering all factors as discussed, the proposed overall decision tree was revised and improved. RESULTS :In this study, the type of crack was included to the decision tree. Meanwhile current design thickness and special asphalt mixture were studied and improved to be applied on different pavement condition. In addition, the improved decision tree was incorporated with the Seoul asphalt overlay design program. In the case of Seoul's rehabilitation budget, rehabilitation budget can be optimized if a 25mm milling and overlay thickness is used. CONCLUSIONS:A practical and theoretical evaluation tool in pavement rehabilitation design was presented and proposed for Seoul City.

A Study of Friction in Microfoming Using Ring Compression Tests and Finite Element Analysis (링 압축시험과 유한요소해석을 이용한 미세성형 공정에서의 마찰특성에 관한 연구)

  • Kim, Hong-Seok;Kim, Geung-Rok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1471-1478
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    • 2010
  • Microforming processes have recently attracted considerable attention from industry and academia since they enable the production of microscale parts using various materials at a high production rate, minimize material loss, and provide parts with excellent mechanical properties. However, for successful development and applications of the microforming process it is critical to take the tribological size effect into consideration because previous studies have shown that traditional friction models for macroscale forming generate significantly erroneous results in the case of microforming. In this paper, we performed scaled ring compression experiments to investigate the tribological size effect of aluminum and brass materials in microforming. The sensitivity of the interfacial friction to the deformation characteristics of the ring was quantitatively analyzed by the finite element analysis. In addition, a friction model based on slip line field and upper boundary techniques was used to theoretically explain the friction mechanism in microforming.

Fatigue Phenomenon of Mechanical Properties in Jean Slacks by the after Wearing (진바지의 착용 후 부위별 피로도에 관한 연구)

  • Lee, Chang-Mi;Kim, Tae-Gyu;Gwon, O-Gyeong
    • Journal of the Korean Society of Clothing and Textiles
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    • v.22 no.2
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    • pp.257-266
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    • 1998
  • This study was conducted to examine the changes of the mechanical properties of the position in jean slacks during the wear, previously used for the wearing test, which were subjected to repeated tensile-shearing deformation using a simulated fatigue tester has been investigated and compared, by calculating both mechanical properties and hand value(HV) of these fabrics with KES-F system and the by obtaining the THV through these calculated properties. The results are as follows. 1. The fatigue phenomenon of mechanical properties was the LT, 2H B, 2HBS, MMD, SMD, RC values increased, elasticity values of tensile, bending and shearing properties, such as B, G and compression properties LC, WC were reduced. It was shown, then, that those fabrics lost their elasticity and became flexible and soft with the increase of fatigue. 2. The hand value and THV; except anterior knee from all part of KOSHI, NUMERI, FUKURAMI was decreased. 3. The fatigue phenomenon of hand value was different on the position of clothing; on the position of hip, rate of B, G smaller than other parts and KOSHI was decreased, on the part of anterior thigh was FUKURAMI was increased, on the anterior knee RC, NUMERI, THV was increased, on the posterior knee was 2HB, 2HG, 2HGS showed increasedgreater than any other part and on the hem of back, MMD was increased, but NUMERI was decreased. 4. The changing process of mechanical properties in the simulation testing by the fatigue tester has similar tendency to that of the wearing tester. It is concluded that this testing method is useful to predict the fatigue phenomena of fabrics caused by wearing.

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Computational Simulation of Carburizing and Quenching Processes of a Low Alloy Steel Gear (저합금강 기어의 침탄 및 소입 공정에 대한 전산모사)

  • Lee, Kyung Ho;Han, Jeongho;Kim, Gyeong Su;Yun, Sang Dae;Lee, Young-Kook
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.6
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    • pp.300-309
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    • 2015
  • The aim of the present study was to predict the variations in microstructure and deformation occurring during gas carburizing and quenching processes of a SCM420H planetary gear in a real production environment using the finite element method (FEM). The motivation for the present study came from the fact that previous FEM simulations have a limitation of the application to the real heat treatment process because they were performed with material properties provided by commercial programs and heat transfer coefficients (HTC) measured from laboratory conditions. Therefore, for the present simulation, many experimentally measured material properties were employed; phase transformation kinetics, thermal expansion coefficients, heat capacity, heat conductivity and HTC. Particularly, the HTCs were obtained by converting the cooling curves measured with a STS304 gear without phase transformations using an oil bath with an agitator in a real heat treatment factory. The FEM simulation was successfully conducted using the aforementioned material properties and HTC, and then the predicted results were well verified with experimental data, such as the cooling rate, microstructure, hardness profile and distortion.