• Title/Summary/Keyword: Deformation

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An Experimental Technique with Pattern Recognition for Deformation Measurement of Small Structures (패턴 인식을 통한 미소 구조물의 변형 측정 기법 개발)

  • 박태상;백동천;이순복
    • Transactions of Materials Processing
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    • v.11 no.7
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    • pp.614-619
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    • 2002
  • For an accurate measurement of the material behavior of small structures, a new optical experimental technique is proposed to measure the deformation. The test method uses the dual microscope that can measure the relative deformation of two adjacent regions. The magnified view is captured by CCD cameras and the relative deformation can be measured by the pattern matching and tracing method. Using this experimental technique, the deformation of solder joints in electronic packaging and the strain of the nickel thin film are measured.

The Analysis of Welding Deformation in Arc-spot Welded Structure (II) - Displacement Monitoring and Deformation Analysis - (아크 점용접 구조물의 정밀 용접 열변형 해석에 관한 연구 (II) - 변위 모니터링 및 변형 모델 정립 -)

  • 장경복;조상명
    • Journal of Welding and Joining
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    • v.21 no.4
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    • pp.80-86
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    • 2003
  • Arc-spot welding is generally used in joining of precise parts such as case and core in electric compressor. It is important to control joining deformation in electric compressor because clearance control of micrometer order is needed for excellent airtightness and anti-nose. The countermeasures for this deformation in field have mainly been dependent on rule of try and error by operator's experience because of productivities. For control this deformation problem without influence on productivities, development of exact simulation model should be needed. In this study, on the basis of previous study, the analysis model io predict deformation of precise order in arc-spot welded structure with non-uniform stiffness is brought up through feedback and tuning between monitoring data and analysis results. For this, deformation monitoring system was built and boundary condition considering mechanical melting temperature was applied.

A Fundamental Study on Forecast of the Thin Plate Welding Deformation by Numerical Simulation (수치시뮬레이션에 의한 박판 용접 변형 예측에 관한 기초적 연구)

  • 김종명;박창수;김영표;방한서
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.93-98
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    • 2003
  • For construction of steel structures, thin steel plates have been often used and welding is the main manufacturing process. However, welding processes cause some problems(welding residual stresses, welding deformations, etc.). In these problems, welding deformation is extremely harmful to the safety of structures especially. Therefore, in this study, a numerical analysis program based on large deformation plate theory has been developed to analyze and predict the welding deformation in thin plates. From the result of numerical analyse, we can find two parameters, thermal cycles and mechanical restraints affecting the welding deformation of structures. It is considered that large difference of thermal cycles and mechanical restraints in the width direction bring about welding deformation. Results of simulation have the same tendency of deformation distribution in width direction as experimental formulas.

A Study on Thermal Deformation Volume of Motorcycle Brake Disk using Regression Analysis (회귀분석에 의한 모터싸이클 브레이크 디스크의 열변형량에 관한 연구)

  • Ryu, Mi-Ra;Byoun, Sang-Min;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.25 no.2
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    • pp.102-107
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    • 2009
  • The thermal deformation volume of motorcycle break disk was studied using a disk-on-pad type friction tester. Thermal deformation volume of motorcycle break disk have an effect on the frictional factor such as applied load, sliding speed, sliding distance and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors on thermal deformation volume. In this study, the thermal deformation volume with ANSYS workbench are obtained by application of temperature from mechanical test. From this study, the result was shown that the motorcycle break disk with ventilated hole 3 have the most excellent thermal deformation characteristics. The regression equation with frictional factors which have a trust rate of 95% for prediction of thermal deformation volume of motorcycle break disk was composed.

A Study on Automatic Compensation of Thermal Deformation Error for High Speed Feeding System (고속이송계의 열변형오차 자동보정에 관한 연구)

  • Ko, Hai-Ju;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.57-64
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    • 2007
  • In the recent years, development of machine tool with high speed feeding system have brought a rapid increase in productivity. Practically, thermal deformation problem due to high speed is, however, become a large obstacle to realize high precision machining. In this study, therefore, the construction of automatic error compensation system to control thermal deformation in high speed feeding system with real time is proposed. To attain this purpose, high speed feeding system with feeding speed 60mm/min is developed and experimental equation for relationship between thermal deformation and temperature of ball screw shaft using multiple regression analysis is established. Furthermore, in order to analyze thermal deformation error, compensation coefficient is determined and thermal deformation experiments is carried out. From obtained results, it is confirmed that automatic error compensation system constructed in this study is able to control thermal deformation error within $15{\sim}20{\mu}m$.

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Behavior of Punch Deformation in Precision Shearing Process Using Press Die (금형을 이용한 정밀전단가공에서 펀치의 변형거동)

  • Jeong, Jun-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.62-69
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    • 2000
  • Uneven clearances in the left and right sides of a press die cause deformation of the punch in precision shearing process. This deformation results from the compression stress and bending moment from shearing force in vertical direction and from the side force in horizontal direction acting to the punch, In this study the behavior of punch deformation is investigated in order to clarify the deformation state of the punch by using strain gauge deformation to shearing force side force bending moment radius of curvature and shear plane of the punch. Also we presented the calculation method of deformation size for the punch.

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A Modified Domain Deformation Theory for Signal Classification (함수의 정의역 변형에 의한 신호간의 거리 측정 방법)

  • Kim, Sung-Soo
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.3
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    • pp.342-349
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    • 1999
  • The metric defined on the domain deformation space better measures the similarity between bounded and continuous signals for the purpose of classification via the metric distances between signals. In this paper, a modified domain deformation theory is introduced for one-dimensional signal classification. A new metric defined on a modified domain deformation for measuring the distance between signals is employed. By introducing a newly defined metric space via the newly defined Integra-Normalizer, the assumption that domain deformation is applicable only to continuous signals is removed such that any kind of integrable signal can be classified. The metric on the modified domain deformation has an advantage over the $L^2$ metric as well as the previously introduced domain deformation does.

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Microstructures and Deformation Behavior of AA 2014 Aluminum Alloys in the Semi-Solid State (AA 2014 알루미늄 합금의 고상율에 따른 미세조직 및 반응고 변형 거동)

  • Han, Do-Suck
    • Journal of Korea Foundry Society
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    • v.37 no.5
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    • pp.157-163
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    • 2017
  • In the present study, the microstructural evolution and deformation behavior of AA 2014 aluminum alloys with different microstructures in a semi-solid state were investigated. For a given alloy, applied load and deformation time, the measured strain was higher at a higher temperature, indicative of a lower solid fraction. When a large proportion of the liquid was present as intragranular droplets, the alloy would not as easily deform because the effective liquid fraction between the solid grains had decreased. Greater deformation was achieved with higher grain boundary misorientations due to the enhanced wetting of the grain boundaries with liquid. A semi-empirical constitutive model is proposed for semi-solid deformation under the conditions in the present study. The mechanism of semi-solid deformation incorporates the initial flow of the liquid in the early stages of deformation, followed by a more gradual increase in the strain due to deformation by grain sliding accompanied by self-diffusion in the solid grains.

Effects by Applying Mode of Single Overload on Propagation Behavior of Fatigue Crack (단일과대하중의 작용모드가 피로균열의 전파거동에 미치는 영향)

  • 송삼홍;이정무
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.109-116
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    • 2004
  • In this study, when variable-amplitude load with various applying mode acts on the pre-crack tip, we examined how fatigue cracks behave. Hence aspects of the deformation caused by changing the applying mode of single overload and propagation behavior of fatigue crack were experimentally examined: What kinds of the deformation would be formed at pre-crack and its tip\ulcorner What aspects of the residual plastic deformation field would be formed in front of a crack\ulcorner How aspects of the plastic zone could be evaluated\ulcorner As applying mode of single overloading changes, the deformation caused by tensile and shear loading variously showed in each applying mode. The different aspects of deformation make influence on propagation behavior of cracks under constant-amplitude fatigue loading after overloading with various modes. We tried to examine the relationship between aspects of deformation and fatigue behavior by comparing the observed deformation at crack and crack propagation behavior obtained from fatigue tests.

Theoretical Approach to Welding Out-of Plane Oeformations in Thin Plate Structures (박판구조물의 용접 면외변형에 대한 이론 해석적 접근)

  • Seo, Sung-Il
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.5 s.143
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    • pp.466-471
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    • 2005
  • The out-of-plane deformation in thin plate structure has been a serious qualify problem. It has been known that the out-of-plane deformation is caused by the angular deformation of welded joint. However, experimental results show that the conventional theory based on angular deformation is not appropriate for prediction of the out-of-plane deformation in thin plate structure. In this study, large deformation plate theory is introduced to clarify the effect of residual stress on the out-of-plane deformation. A simple equation is proposed to predict the out-of-plane deformation. The results by the proposed method show good agreement with the experimental results.