• Title/Summary/Keyword: Deflection test

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A Study of Machining Error Compensation for Tool Deflection in Side-Cutting Processes using Micro End-mill (측면가공에서 마이크로 엔드밀의 공구변형에 의한 절삭가공오차 보상에 관한 연구)

  • Jeon, Du-Seong;Seo, Tae-Il;Yoon, Gil-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.128-134
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    • 2008
  • This paper presents a machining error compensation methodology due to deflection of micro cutting tools in side cutting processes. Generally in order to compensate for tool deflection errors it is necessary to carry out a series of simulations, cutting force prediction, tool deflection estimation and compensation method. These can induce numerous calculations and expensive costs. This study proposes an improved approach which can compensate for machining errors without simulation processes concerning prediction of cutting force and tool deflection. Based on SEM images of test cutting specimens, polynomial relationships between machining errors and corrected tool positions were induced. Taking into account changes of cutting conditions caused by tool position variation, an iterative algorithm was applied in order to determine corrected tool position. Experimental works were carried out to validate the proposed approach. Comparing machining errors of nominal cutting with those of compensated cutting, overall machining errors could be remarkably reduced.

Bending Creep of Glulam and Bolted Glulam under Changing Relative Humidity

  • PARK, Junchul;SONG, Yojin;HONG, Soonil
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.5
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    • pp.676-684
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    • 2020
  • This study was carried out in order to evaluate the bending creep deflection of glulams and bolted glulams beam-to-beam connection with steel-gusset plates and bolts under changing relative humidity. The two types of glulam beams (130 mm in width, 175 mm in thickness, and 3000 mm in length) used in this study were made from domestic larch and composed of seven layers. The gussets were made of 8-mm-thick steel plates. Creep testing was conducted under constant loads in an uncontrolled environment. The test was carried out in a room that was well ventilated through a window. The creep test specimens were loaded for 33,000 hours. A bending creep test for the glulams was conducted through four-point loading. The applied stresses were 20% and 30% of the MOR in the static bending test for the glulam and bolted glulam, respectively. After 33,000 hours, the creep deflection of the glulam at a 20% stress level increased by 39% to 99%, while the creep deflection of the glulam at a 30% stress level increased by 27% to 67%, as compared with instantaneous elastic deflection. The relative creep increased during autumn and winter, and recovered during spring and summer. The relative creep of the bolted glulams was changed abruptly by loading up to 5,000 hours, but stabilized after 5,000 hours, and then gradually increased until 33,000 hours. The relative creep of the bolted glulam increased 2.11 times on average after 33,000 hours.

An Experimental Study on the Long-Term Deflection of Concrete Beams with GFRP Rebars (FRP 보강 콘크리트 보의 장기처짐에 관한 실험연구)

  • Park, Ji-Sum;You, Young-Jun;Park, Young-Hwan;Kim, Keung-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.325-328
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    • 2008
  • This study is to investigate experimentally the long-term deflection of concrete beams with glass fiber reinforced polymer (GFRP) reinforcing bars subjected to the sustained flexural load for periods of up to 6 months. A total of four beams were tested. All beams were designed with net span of 2,700 mm and rectangular cross-section of 200 mm width and 300 mm depth. From the test results the time-dependent deflection of concrete beams with GFRP bars was about 40 to 70% of the initial deflection. As well as this paper compares the long-term deflection calculated by 440.1R-06 design guide and that of tested beams. The comparison indicated that the calculated long-term deflection overestimate the observed long-term deflection of concrete beams with FRP rebars.

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Large Deflection Analysis of a Plane Frame with Local Bending Collapse (국부적 굽힘붕괴를 수반하는 평면프레임의 대변형 해석)

  • 김천욱;원종진;강명훈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.8
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    • pp.1889-1900
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    • 1995
  • In this study, a large deflection analysis of a plane frame composed of a thin-walled tube in investigated. When bent, a thin-walled tube is usually controlled by local buckling and subsequent bending collapse of the section. So load resistance reaches the yield level in a thin-walled rectangular tube. This relationship can be divided into three regimes : elastic, post-buckling and crippling. In this paper, this relationship is theoretically presented to be capable of describing nonlinearities and a stiffness matrix is derived by introducing a compound beam-spring element. A numerical analysis uses a constant incremental energy method and the solution is obtained by modifying stiffness matrix at elastic/inelastic stage. This analytical results, load-deflection paths show a good agreement with the test results.

The Study on Table Deflection by Stationary State and Feedrate at Loaded (하중 적재시 정지상태 및 이송시 하중에 따른 테이블 처짐에 관한 연구)

  • Lee Seung Soo;Kim Min Ju;Kim Soon Kyung;Seo Sang Ha;Jeon Eon Chan
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.6
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    • pp.41-47
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    • 2004
  • This study is aimed to measure the deflection of loaded table on machine tool. The deflection rate is measured then the table is in a stationary state and is moved. In conclusion we have found that the more load increases, the more the table deflections. Also, we have found that the deflection rate increases in accordance with the speed of movement. Therefore, we have concluded that inspection of machine tool should be done considering the weight of load and the speed of movement. However, since the condition of accuracy test for domestic brand of machine tool is defined as unloaded case, measures should be explored only for loaded case.

Machining Error Compensation for Tool Deflection in Micro Slot-Cutting Processes for Fabrication of Micro Shapes (미세형상 가공을 위한 Micro Slot 가공에서의 공구변형에 의한 가공오차 보상)

  • Sohn, Jong-In;Yoon, Gil-Sang;Seo, Tae-Il
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.121-127
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    • 2008
  • Micro end-milling has been becoming an important machining process to manufacture a number of small products such as micro-devices, bio-chips, micro-patterns and so on. Despite the importance of micro end-milling, many related researches have given grand efforts to micro end-milling phenomenon, for example, micro end-milling mechanism, cutting force modeling and machinability. This paper strongly concerned actual problem, micro tool deflection, which causes excessive machining errors on the workpiece. To solve this problem, machining error prediction method was proposed through a series of test micro cutting and analysis of their SEM images. An iterative algorithm was applied in order to obtain corrected tool path which allows reducing machining errors in spite of tool deflection. Experiments are carried out to validate the proposed approaches. In result, remarkable error reduction could be obtained.

Application of artificial neural networks (ANNs) and linear regressions (LR) to predict the deflection of concrete deep beams

  • Mohammadhassani, Mohammad;Nezamabadi-pour, Hossein;Jumaat, Mohd Zamin;Jameel, Mohammed;Arumugam, Arul M.S.
    • Computers and Concrete
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    • v.11 no.3
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    • pp.237-252
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    • 2013
  • This paper presents the application of artificial neural network (ANN) to predict deep beam deflection using experimental data from eight high-strength-self-compacting-concrete (HSSCC) deep beams. The optimized network architecture was ten input parameters, two hidden layers, and one output. The feed forward back propagation neural network of ten and four neurons in first and second hidden layers using TRAINLM training function predicted highly accurate and more precise load-deflection diagrams compared to classical linear regression (LR). The ANN's MSE values are 40 times smaller than the LR's. The test data R value from ANN is 0.9931; thus indicating a high confidence level.

Studies on Evaluation for Long-Term Structural Performance of Pinus densiflora Sieb. et Zucc. (I) -Shear Creep and Mechano-Sorptive Behavior of Drift Pin Jointed Lumber-

  • Hong, Soon-Il;Park, Jun-Chul
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.5
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    • pp.11-18
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    • 2006
  • This study was carried out to evaluate the mechano-sorptive deflection of shear creep of drift pin jointed solid wood. Specimens were the solid wood of Pinus densiflora. The joint was composed with steel plate and drift pin, 85mm in length and 10mm in diameter. The creep tests were conducted under the constant loads in an variable environment. Five different shearing loads were applied parallel to the grain of specimens. The shearing loads applied were 170, 340, 510, 680 and 850 kgf. The stress levels were 10, 20, and 30, 40 and 50% of the bearing strength obtained from the tension-type lateral strength test. The creep tests for specimens were carried out for 10300 hours. A few general conclusions could be drawn from this study: The mechano-sorptive deflection (${\delta}$ ms) is defined as ${\delta}\;ms={\delta}\;t-({\delta}\;c+{\delta}\;sh)-{\delta}\;o$, where ${\delta}$ t is the total deflection, ${\delta}$ c is the pure creep, ${\delta}$ sh is shrinkage-swelling behavior, and ${\delta}$ o is the initial deflection. Changes of relative humidity may cause more severe creep deflection than those of constant humidity, especially during the drying process. The mechano-sorptive behaviors of specimens, except the effects of shrinkage and swelling, gradually increased with increasing time. The deflection is increased in desorption process and recovered in adsorption process. The deflections of drift pin jointed solid wood under different loads showed almost same tendency in all specimens. Although the creep deflection tendencies of each series are very similar, the specimens subjected to a large shearing load exhibit large creep deflections in the desorption process than do those to the small shearing load specimens.

A study on the Flexural Behavior of Structural Deck Plate using High-Strength Lightweight Concrete (고강도경량콘크리트를 사용한 구조용 Deck Plate의 휨거동에 관한 연구)

  • 김철환;최명신;안종문;김범조;소병규;신성우
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04b
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    • pp.505-512
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    • 1998
  • The object of this study is investigated to flexural behavior of structural deck plate composite slabs using high-strength lightweight concrete. Test variables are concrete compressive strength (normal weight concrete 210kg/$\textrm{cm}^2$, lightweight concrete 270, 350kg/$\textrm{cm}^2$), topping concrete thickness (70, 75mm when span is 3.4m), deck plate depth (50, 75mm when topping concrete thickness is 70mm and span is 3.4m) and span(3.0, 3.4m). Test results are compared with current ACI Building Code(318-95). The test results are follows ; (1) a value of Ptest/Pcal is 1.27~1.39, (2) a mean value of $\delta$test/ $\delta$ACI is, 0.60 when deflection is reatched to maximam permissible computed deflection (L/360), and (3) ductility index are 3.61~6.85.

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A Study on the Shear Strength Properties of Reinforced Concrete Beams according to Shear Span-Depth Ratio (전단지간비에 따른 철근콘크리트 보의 전단강도특성에 관한 연구)

  • Park, Jong-Gun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.1
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    • pp.93-100
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    • 2000
  • The purpose of this study is to investigate the shear behavior of reinforced concrete beams according to small shear span-depth ratio between a/d=1.5, 2.8, 3.6. In general, shear strength of reinforced concrete beams is dependent on the compressive strength of concrete the longitudinal steel ratio, the shear span-depth ratio and shear reinforcement. The static test was carried out to measure the ultimate load, the initial load of flexural and diagonal cracking, crack patterns, fracture modes. The load versus strain and load versus deflection relations were obtained from the static test. The test results on shear strength were compared with results obtained by the formulas of ACI code 318-95. The shear strength of reinforced concrete beams exceeded those predicted following present ACI code 318-95(11-6).

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