• Title/Summary/Keyword: Defects inspection

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A study on the defect inspection on the LCD polarizer film using the Vision system (비젼 시스템을 이용한 LCD용 편광 필름의 결함 검사에 관한 연구)

  • 박종성;정규원;강찬구
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.164-169
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    • 2002
  • Recently, LCD(Liquid Crystal Display) is the display product widely used on various fields of industry. This is generally composed of many parts. Among many parts, polarizer film control the intensity of the transmitted light according to the degree of rotation of the polarizer axis. Therefore, this film must be free from defects. But it contains many defects such as the defects caused by dust or different thing, adhesive badness, scratch. Presently, the inspection of these defects is depending on the sight of operator. In this paper, we propose the vision system composed of telecentric lens and optical mirror. This system use the coaxial illumination and the light is specularly reflected on the optical mirror. And we develop the image processing algorithm using the threshold and morphological technique.

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A Study of Inspection of Weld Bead Defects using Laser Vision Sensor (레이저 비전 센서를 이용한 용접비드의 외부결함 검출에 관한 연구)

  • 이정익;이세헌
    • Journal of Welding and Joining
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    • v.17 no.2
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    • pp.53-60
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    • 1999
  • Conventionally, CCD camera and vision sensor using the projected pattern of light is generally used to inspect the weld bead defects. But with this method, a lot of time is needed for image preprocessing, stripe extraction and thinning, etc. In this study, laser vision sensor using the scanning beam of light is used to shorten the time required for image preprocessing. The software for deciding whether the weld bead is in proper shape or not in real time is developed. The criteria are based upon the classification of imperfections in metallic fusion welds(ISO 6520) and limits for imperfections(ISO 5817).

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Inspection of Point Defects on A LCD panel Using High Resolution Line Cameras (고해상도 라인 스캔 카메라를 이용한 LCD 점 이물 검출)

  • 백승일;곽동민;박길흠
    • Proceedings of the IEEK Conference
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    • 2003.11a
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    • pp.351-354
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    • 2003
  • To inspect point-defect in LCD pannel, calculate period and eliminated pattern. And then find point-defect to compare block image with each period. First processing, Founded over point defects. To reduce wrong point defect. Next, label point-defects and eliminated not surpass fixed limit-size.

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Rail Inspection Using Noncontact Laser Ultrasonics

  • Kim, Nak-Hyeon;Sohn, Hoon;Han, Soon-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.6
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    • pp.696-702
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    • 2012
  • In this study, a noncontact laser ultrasonic system is proposed for rail defect detection. An Nd-Yag pulse laser is used for generation of ultrasonic waves, and the corresponding ultrasonic responses are measured by a laser Doppler vibrometer. For the detection of rail surface damages, the shape of the excitation laser beam is transformed into a line. On the other hand, a point source laser beam is used for the inspection of defects inside a rail head. Then, the interactions of propagating ultrasonic waves with defects are examined using actual rail specimens. Amplitude attenuation was mainly observed for a surface crack, and reflections were most noticeable from an internal damage. Finally, opportunities and challenges associated with real-time rail inspection from a high-speed train are discussed.

CMM(Compact Camera Module) Defect Inspection (CMM(Compact Camera Module) 불량 검사)

  • 고국원;이유진;최병욱;고경철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.585-589
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    • 2004
  • This paper deals with the algorithm development that inspects defects such as Lens Focus, Black Defect, Dim Defect, Color Defect, White Balance, and Line Defect caused by the process of Compact Camera Module (CCM). These days the demand of CCM goes on increasing in various types like PDA, a cellular phone and PC camera every year. However, owing to the defect inspection of CCM by the semiskilled work the average inspection time of CCM takes about 40 to 50 seconds. As time goes by the efficiency takes a sudden turn for the worse because workers must inspect with seeing a monitor directly. In this paper, to solve these problems, we developed the imaging processing algorithm to inspect the defects in captured image of assembled CCM. The performances of the developed inspection system and its algorithm are tested on many samples. Experimental results reveal that the proposed system can focus the lens of CCM within 5s and we can recognize various types of defect of CCM modules with good accuracy and high speed.

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Evaluation of the characteristics of the reflection plate to measure defects in the invisible area using infrared thermography

  • Kim, Sang Chae;Park, Il Cheol;Kang, Chan Geun;Jung, Hyunchul;Chung, Woon Kwan;Kim, Kyeong Suk
    • Nuclear Engineering and Technology
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    • v.52 no.4
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    • pp.856-862
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    • 2020
  • Defect inspection system for industrial applications takes the important portion. Non-destructive inspection method has been significantly improved. Infrared thermography, as one of method for non-destructive inspection, can provide relatively precise data and quick inspection time. This study, it was performed to measure defect according to the measurement limit of the non-visible areas such as the back surface of the pipe using reflection plate using reflection plate based on Infrared thermography. The materials of the reflection plate were determined in consideration of the space limitation and the thermal characteristics, and defects were detected by the manufactured reflection plate. Detection of defect in non-visible area using the candidate materials for reflection plate was conducted.

A Modified Single Sampling Plan for the Inspection of Attribute Quality Characteristics

  • Subramani, J.;Balamurali, S.
    • Industrial Engineering and Management Systems
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    • v.15 no.1
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    • pp.41-48
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    • 2016
  • In this manuscript, a modified single sampling plan is proposed for the inspection of products in which the nonconforming items can be classified in to two categories namely critical and non-critical; and explained with the help of industrial example. The operating procedure of this plan is also proposed and the performance measures such as the probability of acceptance, average sample number, average total inspection and average out going quality are also derived. The optimal parameters are determined which will have minimum sample size. The efficiency of the proposed plan is also discussed over the conventional single sampling plan. The extensive tables for selecting a modified single sampling plan based on AQL and LQL are provided for both Binomial and Poisson distributions and explained with the help of industrial data.

Ultrasonic Inspection of Internal Defects of Potatoes (초음파를 이용한 감자의 내부결함검사)

  • Kim, In-Hoon;Jung, Kyu-Hong;Jang, Kyung-Young;Seo, Ryun;Kim, Man-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.3
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    • pp.82-88
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    • 2003
  • The nondestructive internal quality evaluation of agricultural products has been strongly required from the needs for individual inspection. Recently, the ultrasonic wave has been considered as a solution fur this problem, and an ultrasonic system was constructed for the ultrasonic NDE of fruits and vegetables in our previous work. In this paper, the practical applicability of our ultrasonic system is tested fur the inspection of internal defects (central cavity) in Atlantic potato. Sound speed and RMS of transmitted ultrasonic wave signal were measured and classification algorithm using 2 dimensional stochastic analysis. was presented. Experimental results showed greater value of sound speed and RMS (root mean square) of transmitted signal in normal samples than in abnormal samples with cavity. Also a stochastic method to distinguish normal and abnormal showed fault detection rate less than 5%.

Evaluation of Defects in the Bonded Area of Shoes using an Infrared Thermal Vision Camera

  • Kim, Jae-Yeol;Yang, Dong-Jo;Kim, Chang-Hyun
    • International Journal of Control, Automation, and Systems
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    • v.1 no.4
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    • pp.511-514
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    • 2003
  • The Infrared Camera usually detects only Infrared waves emitted from the light in order to illustrate the temperature distribution. An Infrared diagnosis system can be applied to various fields. But the defect discrimination can be automatic or mechanized in the special shoes total inspection system. This study introduces a method for special shoes nondestructive total inspection. Performance of the proposed method is shown through thermo-Image.

PAUT-based defect detection method for submarine pressure hulls

  • Jung, Min-jae;Park, Byeong-cheol;Bae, Jeong-hoon;Shin, Sung-chul
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.2
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    • pp.153-169
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    • 2018
  • A submarine has a pressure hull that can withstand high hydraulic pressure and therefore, requires the use of highly advanced shipbuilding technology. When producing a pressure hull, periodic inspection, repair, and maintenance are conducted to maintain its soundness. Of the maintenance methods, Non-Destructive Testing (NDT) is the most effective, because it does not damage the target but sustains its original form and function while inspecting internal and external defects. The NDT process to detect defects in the welded parts of the submarine is applied through Magnetic particle Testing (MT) to detect surface defects and Ultrasonic Testing (UT) and Radiography Testing (RT) to detect internal defects. In comparison with RT, UT encounters difficulties in distinguishing the types of defects, can yield different results depending on the skills of the inspector, and stores no inspection record. At the same time, the use of RT gives rise to issues related to worker safety due to radiation exposure. RT is also difficult to apply from the perspectives of the manufacturing of the submarine and economic feasibility. Therefore, in this study, the Phased Array Ultrasonic Testing (PAUT) method was applied to propose an inspection method that can address the above disadvantages by designing a probe to enhance the precision of detection of hull defects and the reliability of calculations of defect size.