• Title/Summary/Keyword: Defects inspection

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Variation of Eddy Current Signal According to the Defect Shape, Defect Depth and Radial Load in CFRP Tube (CFRP 튜브의 결함형상.결함깊이.레이디얼 하중에 따른 와전류 신호의 변화)

  • 송삼홍;안형근;이정순;오동준;송일;김철웅
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.2004-2011
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    • 2004
  • The applicability of the ultrasonic C-scan inspection is restricted due to the deterioration of mechanical properties of specimen during the test. Therefore, the aim of this research is applied to Eddy Current (EC) test substitute for the C-scan inspection in CFRP tube containing defects. This research is to evaluate the EC signals for the inspection of CFRP tube containing various circular hole defects (20% to 100% depth to the specimen thickness) using the unloading specimen and radial loading specimen. This study was considered the following points; 1) Analysis of EC signals for the inspection of saw-cut defect and circular hole defect, 2) The evaluation of defect depths and EC signals relationship. 3) Variation of EC signal owing to the radial load. In conclusions, the high frequency such as 300∼500 kHz made it possible to the inspection of 40% to 100% defects. Particularly, in case of 20% defect, the EC signal was not detected due to the noise of micro-crack and delamination. While the depth of the hole defects were decreasing, the difference of the phase angle between unloading specimen and radial loading specimen was gradually increasing.

ON-POWER DETECTION OF PIPE WALL-THINNED DEFECTS USING IR THERMOGRAPHY IN NPPS

  • Kim, Ju Hyun;Yoo, Kwae Hwan;Na, Man Gyun;Kim, Jin Weon;Kim, Kyeong Suk
    • Nuclear Engineering and Technology
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    • v.46 no.2
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    • pp.225-234
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    • 2014
  • Wall-thinned defects caused by accelerated corrosion due to fluid flow in the inner pipe appear in many structures of the secondary systems in nuclear power plants (NPPs) and are a major factor in degrading the integrity of pipes. Wall-thinned defects need to be managed not only when the NPP is under maintenance but also when the NPP is in normal operation. To this end, a test technique was developed in this study to detect such wall-thinned defects based on the temperature difference on the surface of a hot pipe using infrared (IR) thermography and a cooling device. Finite element analysis (FEA) was conducted to examine the tendency and experimental conditions for the cooling experiment. Based on the FEA results, the equipment was configured before the cooling experiment was conducted. The IR camera was then used to detect defects in the inner pipe of the pipe specimen that had artificially induced defects. The IR thermography developed in this study is expected to help resolve the issues related to the limitations of non-destructive inspection techniques that are currently conducted for NPP secondary systems and is expected to be very useful on the NPPs site.

Priority Analysis for Software Functions Using Social Network Analysis and DEA(Data Envelopment Analysis) (사회연결망 분석과 자료포락분석 기법을 이용한 소프트웨어 함수 우선순위 분석 연구)

  • Huh, Sang Moo;Kim, Woo Je
    • Journal of Information Technology Services
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    • v.17 no.3
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    • pp.171-189
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    • 2018
  • To remove software defects and improve performance of software, many developers perform code inspections and use static analysis tools. A code inspection is an activity that is performed manually to detect software defects in the developed source. However, there is no clear criterion which source codes are inspected. A static analysis tool can automatically detect software defects by analyzing the source codes without running the source codes. However, it has disadvantage that analyzes only the codes in the functions without analyzing the relations among source functions. The functions in the source codes are interconnected and formed a social network. Functions that occupy critical locations in a network can be important enough to affect the overall quality. Whereas, a static analysis tool merely suggests which functions were called several times. In this study, the core functions will be elicited by using social network analysis and DEA (Data Envelopment Analysis) for CUBRID open database sources. In addition, we will suggest clear criteria for selecting the target sources for code inspection and will suggest ways to find core functions to minimize defects and improve performance.

A visual inspection algorithm for detecting infinitesimal surface defects by using dominant frequency map (지배주파수도를 이용한 미소 표면 결함 추출을 위한 영상 처리 알고리듬)

  • Kim, Kim, Sang-Won;Kweon, Kweon, In-So
    • Journal of Institute of Control, Robotics and Systems
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    • v.2 no.1
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    • pp.26-34
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    • 1996
  • One of the challenging tasks in visual inspection using CCD camera is to identify surface defects in an image with complex textured backgeound. In microscopic view, the surface of real objects shows regular or random textured patterns. In this paper, we present a visual inspection algorithm to extract abnormal surface defects in an image with textured background. The algorithm uses the space and frequency information at the same time by introducing the Dominant Frequency Map(DFM) which can describe the frequency characteristics of every small local region of an input image. We demonstrate the feasibility and effectiveness of the method through a series of real experiments for a 14" TV CRT mold. The method successfully identifies a variety of infinitesimal defects, whose size is larger than $50\mu\textrm{m}$, of the mold. The experimental results show that the DFM based method is less sensitive to the environmental changes, such as illumination and defocusing, than conventional vision techniques.ques.

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Corner Inspection of Autoclave-cured L-shaped Composite Structure using Pulse-echo Rotation Scanning Scheme based on Laser Ultrasonic (레이저 초음파 기반 반사식 회전 검사 기법을 이용한 오토클레이브 가공 L 형 복합재 구조물의 모서리 검사)

  • Lee, Young-Jun;Lee, Jung-Ryul;Hong, Sung-Jin
    • Composites Research
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    • v.31 no.5
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    • pp.246-250
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    • 2018
  • In this paper, laser ultrasonic rotation scanning method was proposed to inspect and visualize defects in corner section of curved composite structure. L-shaped composite specimen with defects in its corner section were inspected using laser ultrasonic rotation scanning method. L-shaped specimens had artificial defects at three different depths to simulate delamination damage. All artificial defects were detected clearly in different time-of-flight according to their depths. Inspection result showed that the proposed method is suitable to inspect round corner section of curved composite structure without any special tools.

Research and Development of Electrode Surface Inspection System (전극 표면 검사 장치 연구 개발)

  • Oh, Choonsuk
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.16 no.3
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    • pp.123-128
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    • 2016
  • In manufacturing processing of a secondary battery, the visual inspection system is studied and developed to check the surface defects of the electrode plates. It consists of two parts, one is the hardware control and the other software implementation. The former is made up to the system configuration and the design of the optical system, the illuminations and the controllers. The latter is the detection algorithms of the surface defects. This system achieves the quality improvement of the electrode process and the price competitiveness. By using the proposed defects detection algorithms this system demonstrates the high reliability of spot, line, manhole, extraneous substance, scratch, and crater defect of a electrode plate surface.

Automatic detection system for surface defects of home appliances based on machine vision (머신비전 기반의 가전제품 표면결함 자동검출 시스템)

  • Lee, HyunJun;Jeong, HeeJa;Lee, JangGoon;Kim, NamHo
    • Smart Media Journal
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    • v.11 no.9
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    • pp.47-55
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    • 2022
  • Quality control in the smart factory manufacturing process is an important factor. Currently, quality inspection of home appliance manufacturing parts produced by the mold process is mostly performed with the naked eye of the operator, resulting in a high error rate of inspection. In order to improve the quality competition, an automatic defect detection system was designed and implemented. The proposed system acquires an image by photographing an object with a high-performance scan camera at a specific location, and reads defective products due to scratches, dents, and foreign substances according to the vision inspection algorithm. In this study, the depth-based branch decision algorithm (DBD) was developed to increase the recognition rate of defects due to scratches, and the accuracy was improved.

Pattern Matching for Automatic Defects Detection of the Light Guide Panel (도광판의 자동 결함 검출을 위한 패턴 매칭)

  • Cho, Sang-Hee;Park, Young-Deok;Oh, Choon-Suk;Ryu, Young-Kee
    • Proceedings of the KIEE Conference
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    • 2004.11c
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    • pp.580-582
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    • 2004
  • As the demand of large and high-resolution display panels is increased, the black light units (BLU) of the display devices play an important roles. In this study we'll deal with various defects of BLUs. Patterns of defects can be classified by the scratches, the non-uniform misprinting for the diffused reflection, the surface stains, spots and etc. Due to these distorted patterns the high-resolution and high-precision could be impeded. We'll propose the visual inspection system to detect various defects by pattern-matching.

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The Development of Automatic Inspection System for Flaw Detection in Welding Pipe (배관용접부 결함검사 자동화 시스템 개발)

  • Yoon Sung-Un;Song Kyung-Seok;Cha Yong-Hun;Kim Jae-Yeol
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.87-92
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    • 2006
  • This paper supplements shortcoming of radioactivity check by detecting defect of SWP weld zone using ultrasonic wave. Manufacture 2 stage robot detection systems that can follow weld bead of SWP by method to detect weld defects of SWP that shape of weld bead is complex for this as quantitative. Also, through signal processing ultrasonic wave defect signal system of GUI environment that can grasp easily existence availability of defect because do videotex compose. Ultrasonic wave signal of weld defects develops artificial intelligence style sightseeing system to enhance pattern recognition of weld defects and the classification rate using neural net. Classification of weld defects that do fan Planar defect and that do volume defect of by classify.

Research on the Non-Contact Detection of Internal Defects in a Rail using Ultrasonic Waves (비접촉 초음파 방식의 철도레일 내부결함 검출에 관한 연구)

  • Han, Soon Woo;Cho, Seung Hyun;Kim, Joon Woo;Heo, Tae Hoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.617-625
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    • 2012
  • Non-contact detection of internal defects in a rail using ultrasonic waves is discussed in this paper. Cracks in a rail may be a cause of a serious railway accident such as derailment if left undetected. Concurrent rail inspection method based on ultrasonic testing using piezoelectric transducers has several limitations as it should keep physical contact with the rail. This work suggests a non-contact detection of internal defects in a rail using ElectroMagnetic Acoustic Transducers (EMAT) which can produce and measure ultrasonic waves in a rail without any couplant. The EMATs for rail inspection are designed and fabricated and their working performance is verified through a series of experiments on various types of internal defects in test rails. The effect of lift-off between the transducers and the rail on the generated signals is also discussed.

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