• Title/Summary/Keyword: Defects inspection

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Comparison of Region-based CNN Methods for Defects Detection on Metal Surface (금속 표면의 결함 검출을 위한 영역 기반 CNN 기법 비교)

  • Lee, Minki;Seo, Kisung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.7
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    • pp.865-870
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    • 2018
  • A machine vision based industrial inspection includes defects detection and classification. Fast inspection is a fundamental problem for many applications of real-time vision systems. It requires little computation time and localizing defects robustly with high accuracy. Deep learning technique have been known not to be suitable for real-time applications. Recently a couple of fast region-based CNN algorithms for object detection are introduced, such as Faster R-CNN, and YOLOv2. We apply these methods for an industrial inspection problem. Three CNN based detection algorithms, VOV based CNN, Faster R-CNN, and YOLOv2, are experimented for defect detection on metal surface. The results for inspection time and various performance indices are compared and analysed.

A Study on the Detection of Surface Defect Using Image Modeling (영상모델링을 이용한 표면결함검출에 관한 연구)

  • 목종수;사승윤;김광래;유봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.444-449
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    • 1996
  • The semiconductor, which is precision product, requires many inspection processes. The surface conditions of the semiconductor chip affect on the functions of the semiconductors. The defects of the chip surface are cracks or voids. As general inspection method requires many inspection procedure, the inspection system which searches immediately and precisely the defects of the semiconductor chip surface is required. We suggest the detection algorithm for inspecting the surface defects of the semiconductor surface. The proposed algorithm first regards the semiconductor surface as random texture and point spread function, and secondly presents the character of texture by linear estimation theorem. This paper assumes that the gray level of each pixel of an image is estimated from a weighted sum of gray levels of its neighbor pixels by linear estimation theorem. The weight coefficients are determined so that the mean square error is minimized. The obtained estimation window(two-dimensional estimation window) characterizes the surface texture of semiconductor and is used to discriminate the defects of semiconductor surface.

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Development of Vision Inspection System for Defects of Industrial Wire Harness (산업용Wire Harness Vision 검사 장비 개발)

  • Han, Seung-Chul
    • Journal of the Korean Society of Industry Convergence
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    • v.11 no.4
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    • pp.189-194
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    • 2008
  • This paper presents vision based inspection system for defects of industrial wire harness. Five type of nonconformities facter such as barrel deform, projected wire, overcoating, rack of wire length, over-strip is considered. Developed inspectio algorithmn has been tested on real specimens from a wire harness factory. Experimental results show that the inspection algorithm an has a good performance.

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An Analysis for Expected Effect of the Introduction of Motorcycle Safety Inspection (이륜자동차 안전검사제도 도입 시 기대효과 분석)

  • Bang, Soohyuk;Lee, Jisun
    • International Journal of Highway Engineering
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    • v.15 no.5
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    • pp.157-166
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    • 2013
  • PURPOSES : This study is to analyze expected effect of a accident decrease when motorcycle safety inspection is introduced. METHODS : Based on the literature review of effect of 4-wheel vehicle inspection, probability of occurring accidents among defective motorcycles are calculated by using the number of estimated defective motorcycles and accidents resulting from defects of motorcycles. Then, the number of decreased accidents which is resulting from eliminating defects of motorcycles by safety inspection is estimated by using probability of occurring accidents among defective motorcycles. RESULTS : If the ratio of eliminating defects of motorcycles is 95% after motorcycle safety inspection, the effects of accident decrease of motorcycle safety inspection are analyzed from 2005 to 2008. As a result, 46,292 defective motorcycles are repaired and 1,376 accidents are prevented when the probability of occurring accidents among defective motorcycles is 2.97%. CONCLUSIONS : This study suggests the expected effect of motorcycle safety inspection is that the inspection can prevent 1,376 motorcycle accidents. However, the number of preventing motorcycle accidents are small, compared with the total number of motorcycle accidents because there are limitations to investigate the causes of defective motorcycle accidents. A more precise analysis of the expected effect of motorcycle inspection is possible when a systematic investigation of the causes of the accidents is implemented.

Improvement of Defect Checklists for the Quality Inspection of Apartment Houses (공동주택 품질점검 하자 체크리스트 개선방안)

  • Yu, Byong-Jae;Bang, Hong-Soon;Kim, Ok-Kyue
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.33-34
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    • 2022
  • The Apartment Defect Dispute Mediation Committee of the Ministry of Land, Infrastructure, and Transport received as many as 7,686 complaints regarding defects in 2021, and the conflict caused by these disputes on the defects is worsening. A quality inspection team system was established in January 2021 to address the deepening conflict, and this system prevented the emergence of defects in apartment houses before the residents moved in. Quality inspections were conducted based on the Housing Act standards, but the reality is that the standards for the ordinances are not systematic. Based on the analysis of the ordinances by the apartment quality inspection team, 23 out of 226 local governments utilized the quality inspection teams, and they had different standards for the quality inspection subjects and inspection periods. In addition, the inspection standards for the defect checklists used by the apartment quality inspection teams operated by local governments varied. A survey was conducted by apartment quality experts to tackle this problem and proposed improvement plans for the defect checklists used for the quality inspection of apartment houses.

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결함검출을 위한 실험적 연구

  • 목종수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.03a
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    • pp.24-29
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    • 1996
  • The seniconductor, which is precision product, requires many inspection processes. The surface conditions of the semiconductor chip effect on the functions of the semiconductors. The defects of the chip surface is crack or void. Because general inspection method requires many inspection processes, the inspection system which searches immediately and preciselythe defects of the semiconductor chip surface. We propose the inspection method by using the computer vision system. This study presents an image processing algorithm for inspecting the surface defects(crack, void)of the semiconductor test samples. The proposed image processing algorithm aims to reduce inspection time, and to analyze those experienced operator. This paper regards the chip surface as random texture, and deals with the image modeling of randon texture image for searching the surface defects. For texture modeling, we consider the relation of a pixel and neighborhood pixels as noncasul model and extract the statistical characteristics from the radom texture field by using the 2D AR model(Aut oregressive). This paper regards on image as the output of linear system, and considers the fidelity or intelligibility criteria for measuring the quality of an image or the performance of the processing techinque. This study utilizes the variance of prediction error which is computed by substituting the gary level of pixel of another texture field into the two dimensional AR(autoregressive model)model fitted to the texture field, estimate the parameter us-ing the PAA(parameter adaptation algorithm) and design the defect detection filter. Later, we next try to study the defect detection search algorithm.

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Visual inspection algorithm of cold rolled strips by wavelet frame transform (Wavelet frame 변환을 이용한 냉연 시각검사 알고리듬)

  • Lee, Chang-Su;Choi, Jong-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.3
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    • pp.372-377
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    • 1998
  • This paper deals with the detection, feature extraction and classification of surface defects in cold rolled strips. Inspection systems are one of the most important fields in factory automation. Defects such as slipmark and dullmark can be effectively detected with a Gaussian matched filter because their shapes are similar to Gaussian. It is justified that the proposed WF(Wavelet Frame) method could be regarded as multiscale Gaussian matched filter which can be applied to the inspection of cold rolled strip. After a wavelet frame transform, the entropies and moments are computed for each subband which pass through both local low pass filter and nonlinear operator. With these features as input, a MLP(Multi Layer Perceptron) is used as a classifier. The proposed inspection method was applied to the real images with defects, and hence showed good performance. The role of each extracted feature is analyzed by KLT(Karhunen-Loeve Transform).

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Machine Vision Algorithm Design for Remote Control External Defect Inspection

  • Kang, Jin-Su;Kim, Young-Hyung;Yoon, Sang-Goo;Lee, Yong-Hwan
    • Journal of Platform Technology
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    • v.10 no.3
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    • pp.21-29
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    • 2022
  • Recently, the scope of the smart factory has been expanded, and process research to minimize the part that requires manpower in many processes is increasing. In the case of detecting defects in the appearance of small products, precise verification using a vision system is required. Reliability and speed of inspection are inefficient for human inspection. In this paper, we propose an algorithm for inspecting product appearance defects using a machine vision system. In the case of the remote control targeted in this paper, the appearance is different for each product. Due to the characteristics of the remote control product, the data obtained using two cameras is compared with the master data after denoising and stitching steps are completed. When the algorithm presented in this paper is used, it is possible to detect defects in a shorter time and more accurately compared to the existing human inspection.

Development of Highly Accurate Inspection System for Cylindrical Aluminum Casts with Microscopic Defects

  • Shinji, Ohyama;Hong, Keum-Shik
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.35.3-35
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    • 2001
  • Developed is an optical auto-inspection system to detect some microscopic defects on the Inside surface of the hydraulic automobile brakes at the production line. A small cylindrical detection module with a solid laser source at its center has two rings of optical fibers to separately collect light reflected and scattered from the defects on the surface. The cylindrical brake part rotates with respect to the detection module that will move parallel to the rotational axis of the cylinder. Thus, the optical module can scan the whole inside surface area. The automatic detection of the defects is to compare the intensity distributions ...

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A Study on Inspection Technology of PDP ITO Defect (PDP ITO 결함 검출기술에 관한 연구)

  • 송준엽;박화영;정연욱;김현종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.191-195
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    • 2003
  • The formation degree of sustain (ITO pattern) decides quality of PDP (plasma display panel). For this reason. it makes efforts in search defects more than 30 ${\mu}{\textrm}{m}$. Now, the existing inspection process is dependent upon naked eye or SEM equipment in off-line PDP manufacturing process. In this study developed prototype inspection system of PDP ITO glass. This system creates information that detects and sorts kind of defect automatically. Design ed inspection technology adopts line-scan method by slip-beam formation for the minimum of inspection time and image processing algorithm is embodied in detection ability of developed system. Designed algorithm had to make good use of kernel matrix which draws up an approach to geometry. A characteristic of area-shaped defects, as pin hole, substance, protrusion et al, are extracted from blob analysis method. Defects, as open, short, spots, et al, are distinguished by line type inspection algorithm. In experiment results, we could have ensured ability of inspection that can be detected with reliability of up to 95% in about 60 seconds

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