• Title/Summary/Keyword: Defects Detection

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A Study on the Detection of Surface Defect Using Image Modeling (영상모델링을 이용한 표면결함검출에 관한 연구)

  • 목종수;사승윤;김광래;유봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.444-449
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    • 1996
  • The semiconductor, which is precision product, requires many inspection processes. The surface conditions of the semiconductor chip affect on the functions of the semiconductors. The defects of the chip surface are cracks or voids. As general inspection method requires many inspection procedure, the inspection system which searches immediately and precisely the defects of the semiconductor chip surface is required. We suggest the detection algorithm for inspecting the surface defects of the semiconductor surface. The proposed algorithm first regards the semiconductor surface as random texture and point spread function, and secondly presents the character of texture by linear estimation theorem. This paper assumes that the gray level of each pixel of an image is estimated from a weighted sum of gray levels of its neighbor pixels by linear estimation theorem. The weight coefficients are determined so that the mean square error is minimized. The obtained estimation window(two-dimensional estimation window) characterizes the surface texture of semiconductor and is used to discriminate the defects of semiconductor surface.

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An Experimental Study of the Application of the Sound-Intensity Technique on the Detection of Defect in Rolling Bearings (굴림 베어링 요소의 결함 검출시 음향 인텐시티기술적용에 관한 실험적 연구)

  • 차경옥
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.473-479
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    • 1999
  • The two-microphone sound-intensity technique has been used for the detection of defects in ra-ally loaded ball bearings. The difference in the sound-intensity levels measured for bearings with no defect and for those with intentionally introduced defects of different sizes n heir elements under various operating conditions of loads and speeds is demonstrated. The results show that of an inner-race or ball defect. It is difficult to detect defects at lower speeds. Sound-pressure measurements were also performed for comparison and it shown that the detectability of defects by sound-intensity measurements is better than that by sound-pressure measurements.

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Study on the Process Management for Casting Defects Detection in High Pressure Die Casting based on Machine Learning Algorithm (고압 다이캐스팅 공정에서 제품 결함을 사전 예측하기 위한 기계 학습 기반의 공정관리 방안 연구)

  • Lee, Seungro;Lee, Seungcheol;Han, Dosuck;Kim, Naksoo
    • Journal of Korea Foundry Society
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    • v.41 no.6
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    • pp.521-527
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    • 2021
  • This study presents a process management method for the detection of casting defects during in high-pressure die casting based on machine learning. The model predicts the defects of the next cycle by extracting the features appearing over the previous cycles. For design of the gearbox, the proposed model detects shrinkage defects with data from three cycles in advance with 98.9% accuracy and 96.8% recall rates.

On the TFT-LCD Cell Defect Inspection Algorithm using Morphology (모폴로지(Morphology)를 이용한 TFT-LCD 셀 검사 알고리즘 연구)

  • Kim, Yong-Kwan;Yu, Sang-Hyun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.1
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    • pp.19-27
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    • 2007
  • In this paper, we develope and implement a TFT-LCD cell defects detection algorithm using morphology. To detect the bright line or dark line defects and the bright pixel or dark pixel defects of the TFT-LCD cells, we determine the shape of the morphology operators considering the shape characteristics of the TFT-LCD sub pixels. Using dilation, erosion, and the subtraction operators, we extract gray level defects information. Then, we apply the optimal threshold method which shows the best results in terms of several criteria. Finally, we determine the defects using labelling method. From various experiments using TFT-LCD panels, the proposed algorithm shows superior results.

DEFECT EVALUATION IN RAILWAY WHEELSETS

  • Kwon, Seok-Jin;Lee, Dong-Hyong;Seo, Jung-Won;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1940-1945
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    • 2007
  • The wheelsets are one of most important component: damages in wheel tread and press fitted axle are a significant cost for railway industry. Since failure in railway wheelset can cause a disaster, regular inspection of defects in wheels and axles are mandatory. Ultrasonic testing, acoustic emission and eddy current testing method and so on regularly check railway wheelset in service. However, it is difficult to use this method because of its high viscosity and because its sensitivity is affected by temperature. Also, due to noise echoes it is difficult to detect defects initiation clearly with ultrasonic testing. It is necessary to develop a non-destructive technique that is superior to conventional NDT techniques in order to ensure the safety of railway wheelset. In the present paper, the new NDT technique is applied to the detection of surface defects for railway wheelset. To detect the defects for railway wheelset, the sensor for defect detection is optimized and the tests are carried out with respect to surface and internal defects each other. The results show that the surface crack depth of 1.5 mm in press fitted axle and internal crack in wheel could be detected by using the new method. The ICFPD method is useful to detect the defect that initiated in the tread of railway wheelset.

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Transmission of ultrasonic guided wave for damage detection in welded steel plate structures

  • Liu, Xinpei;Uy, Brian;Mukherjee, Abhijit
    • Steel and Composite Structures
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    • v.33 no.3
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    • pp.445-461
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    • 2019
  • The ultrasonic guided wave-based technique has become one of the most promising methods in non-destructive evaluation and structural health monitoring, because of its advantages of large area inspection, evaluating inaccessible areas on the structure and high sensitivity to small damage. To further advance the development of damage detection technologies using ultrasonic guided waves for the inspection of welded components in structures, the transmission characteristics of the ultrasonic guided waves propagating through welded joints with various types of defects or damage in steel plates are studied and presented in this paper. A three-dimensional (3D) finite element (FE) model considering the different material properties of the mild steel, high strength steel and austenitic stainless steel plates and their corresponding welded joints as well as the interaction condition of the steel plate and welded joint, is developed. The FE model is validated against analytical solutions and experimental results reported in the literature and is demonstrated to be capable of providing a reliable prediction on the features of ultrasonic guided wave propagating through steel plates with welded joints and interacting with defects. Mode conversion and scattering analysis of guided waves transmitted through the different types of weld defects in steel plates are performed by using the validated FE model. Parametric studies are undertaken to elucidate the effects of several basic parameters for various types of weld defects on the transmission performance of guided waves. The findings of this research can provide a better understanding of the transmission behaviour of ultrasonic guided waves propagating through welded joints with defects. The method could be used for improving the performance of guided wave damage detection methods.

Current advances in detection of abnormal egg: a review

  • Jun-Hwi, So;Sung Yong, Joe;Seon Ho, Hwang;Soon Jung, Hong;Seung Hyun, Lee
    • Journal of Animal Science and Technology
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    • v.64 no.5
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    • pp.813-829
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    • 2022
  • Internal and external defects of eggs should be detected to prevent cross-contamination of intact eggs by abnormal eggs during storage. Emerging detection technologies for abnormal eggs were introduced as an alternative to human inspection. The advanced technologies could rapidly detect abnormal eggs. Abnormal egg detection technologies using acoustic response, machine vision, and spectroscopy have been commercialized in the poultry industry. Non-destructive egg quality assessment methods meanwhile could preserve the value of eggs and improve detection efficiency. In order to improve detection efficiency, it is essential to select a proper algorithm for classifying the types of abnormal eggs. This review deals with the performance of the detection technologies for various types of abnormal eggs in recently published resources. In addition, the discriminant methods and detection algorithms of abnormal eggs reported in the published literature were investigated. Although the majority of the studies were conducted on a laboratory scale, the developed detection technologies for internal and external defects in eggs were technically feasible to obtain the excellent detection accuracy. To apply the developed detection technologies to the poultry industry, it is necessary to achieve the detection rates required from the industry.

A Sobel Operator Combined with Patch Statistics Algorithm for Fabric Defect Detection

  • Jiang, Jiein;Jin, Zilong;Wang, Boheng;Ma, Li;Cui, Yan
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.14 no.2
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    • pp.687-701
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    • 2020
  • In the production of industrial fabric, it needs automatic real-time system to detect defects on the fabric for assuring the defect-free products flow to the market. At present, many visual-based methods are designed for detecting the fabric defects, but they usually lead to high false alarm. Base on this reason, we propose a Sobel operator combined with patch statistics (SOPS) algorithm for defects detection. First, we describe the defect detection model. mean filter is applied to preprocess the acquired image. Then, Sobel operator (SO) is applied to deal with the defect image, and we can get a coarse binary image. Finally, the binary image can be divided into many patches. For a given patch, a threshold is used to decide whether the patch is defect-free or not. Finally, a new image will be reconstructed, and we did a loop for the reconstructed image to suppress defects noise. Experiments show that the proposed SOPS algorithm is effective.

Defect Detection in Friction Stir Welding by Online Infrared Thermography

  • Kryukov, Igor;Hartmann, Michael;Bohm, Stefan;Mund, Malte;Dilger, Klaus;Fischer, Fabian
    • Journal of Welding and Joining
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    • v.32 no.5
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    • pp.50-57
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    • 2014
  • Friction Stir Welding (FSW) is a complex process with several mutually interdependent parameters. A slight difference from known settings may lead to imperfections in the stirred zone. These inhomogeneities affect on the mechanical properties of the FSWed joints. In order to prevent the failure of the welded joint it is necessary to detect the most critical defects non-destructive. Especially critical defects are wormhole and lack of penetration (LOP), because of the difficulty of detection. Online thermography is used process-accompanying for defect detecting. A thermographic camera with a fixed position relating to the welding tool measures the heating-up and the cool down of the welding process. Lap joints with sound weld seam surfaces are manufactured and monitored. Different methods of evaluation of heat distribution and intensity profiles are introduced. It can be demonstrated, that it is possible to detect wormhole and lack of penetration as well as surface defects by analyzing the welding and the cooling process of friction stir welding by passive online thermography measurement. Effects of these defects on mechanical properties are shown by tensile testing.

A TFT-LCD Defect Detection Method based on Defect Possibility using the Size of Blob and Gray Difference (블랍 크기와 휘도 차이에 따른 결함 가능성을 이용한 TFT-LCD 결함 검출)

  • Gu, Eunhye;Park, Kil-Houm
    • Journal of Korea Society of Industrial Information Systems
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    • v.19 no.6
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    • pp.43-51
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    • 2014
  • TFT-LCD image includes a defect of various properties. TFT-LCD image have a recognizable defects in the human inspector. On the other hand, it is difficult to detect defects that difference between the background and defect is very low. In this paper, we proposed sequentially detect algorithm from pixels included in the defect region to limited defects. And blob analysis methods using the blob size and gray difference are applied to the defect candidate image. Finally, we detect an accurate defect blob to distinguish the noise. The experimental results show that the proposed method finds the various defects reliably.