• Title/Summary/Keyword: Defect Classification Model

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Severity-based Fault Prediction using Unsupervised Learning (비감독형 학습 기법을 사용한 심각도 기반 결함 예측)

  • Hong, Euyseok
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.3
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    • pp.151-157
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    • 2018
  • Most previous studies of software fault prediction have focused on supervised learning models for binary classification that determines whether an input module has faults or not. However, binary classification model determines only the presence or absence of faults in the module without considering the complex characteristics of the fault, and supervised model has the limitation that it requires a training data set that most development groups do not have. To solve these two problems, this paper proposes severity-based ternary classification model using unsupervised learning algorithms, and experimental results show that the proposed model has comparable performance to the supervised models.

Vibration Anomaly Detection of One-Class Classification using Multi-Column AutoEncoder

  • Sang-Min, Kim;Jung-Mo, Sohn
    • Journal of the Korea Society of Computer and Information
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    • v.28 no.2
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    • pp.9-17
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    • 2023
  • In this paper, we propose a one-class vibration anomaly detection system for bearing defect diagnosis. In order to reduce the economic and time loss caused by bearing failure, an accurate defect diagnosis system is essential, and deep learning-based defect diagnosis systems are widely studied to solve the problem. However, it is difficult to obtain abnormal data in the actual data collection environment for deep learning learning, which causes data bias. Therefore, a one-class classification method using only normal data is used. As a general method, the characteristics of vibration data are extracted by learning the compression and restoration process through AutoEncoder. Anomaly detection is performed by learning a one-class classifier with the extracted features. However, this method cannot efficiently extract the characteristics of the vibration data because it does not consider the frequency characteristics of the vibration data. To solve this problem, we propose an AutoEncoder model that considers the frequency characteristics of vibration data. As for classification performance, accuracy 0.910, precision 1.0, recall 0.820, and f1-score 0.901 were obtained. The network design considering the vibration characteristics confirmed better performance than existing methods.

Machine Parts(O-Ring) Defect Detection Using Adaptive Binarization and Convex Hull Method Based on Deep Learning (적응형 이진화와 컨벡스 헐 기법을 적용한 심층학습 기반 기계부품(오링) 불량 판별)

  • Kim, Hyun-Tae;Seong, Eun-San
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.12
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    • pp.1853-1858
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    • 2021
  • O-rings fill the gaps between mechanical parts. Until now, the sorting of defective products has been performed visually and manually, so classification errors often occur. Therefore, a camera-based defect classification system without human intervention is required. However, a binarization process is required to separate the required region from the background in the camera input image. In this paper, an adaptive binarization technique that considers the surrounding pixel values is applied to solve the problem that single-threshold binarization is difficult to apply due to factors such as changes in ambient lighting or reflections. In addition, the convex hull technique is also applied to compensate for the missing pixel part. And the learning model to be applied to the separated region applies the residual error-based deep learning neural network model, which is advantageous when the defective characteristic is non-linear. It is suggested that the proposed system through experiments can be applied to the automation of O-ring defect detection.

Nondestructive Internal Defects Evaluation for Pear Using NIR/VIS Transmittance Spectroscopy

  • Ryu, D.S.;Noh, S.H.;Hwnag, H.
    • Agricultural and Biosystems Engineering
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    • v.4 no.1
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    • pp.1-7
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    • 2003
  • Internal defects such as browning of the flesh and blackening and rot of the ovary of pear can be easily developed because of the inadequate environmental conditions during the storage and distribution of fruit. The quality assurance system for the agricultural product is to be settled in Korea. All defected agricultural products should be excluded prior to the distribution to enhance the commercial values. However, early stage on-line defect detection of agricultural product is very difficult and even more difficult in a case of the internal defects. The goal of this research is to develop a system that can detect and classify internal defects of agricultural produce on-line using VIS/NIR transmittance spectroscopy. And Shingo pear, which is one of the famous species of Korean pear, was used for the experiment. Soft independence modeling of class analogy (SIMCA) algorithm was employed to analyze the transmittance spectroscopic data qualitatively. On-line classification system was constructed and classification model was developed and validated. As a result, the correct classification rate (CCR) using the developed classification model was 96.1 %.

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Defect Prediction Using Machine Learning Algorithm in Semiconductor Test Process (기계학습 알고리즘을 이용한 반도체 테스트공정의 불량 예측)

  • Jang, Suyeol;Jo, Mansik;Cho, Seulki;Moon, Byungmoo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.7
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    • pp.450-454
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    • 2018
  • Because of the rapidly changing environment and high uncertainties, the semiconductor industry is in need of appropriate forecasting technology. In particular, both the cost and time in the test process are increasing because the process becomes complicated and there are more factors to consider. In this paper, we propose a prediction model that predicts a final "good" or "bad" on the basis of preconditioning test data generated in the semiconductor test process. The proposed prediction model solves the classification and regression problems that are often dealt with in the semiconductor process and constructs a reliable prediction model. We also implemented a prediction model through various machine learning algorithms. We compared the performance of the prediction models constructed through each algorithm. Actual data of the semiconductor test process was used for accurate prediction model construction and effective test verification.

Comparative Study of Deep Learning Algorithm for Detection of Welding Defects in Radiographic Images (방사선 투과 이미지에서의 용접 결함 검출을 위한 딥러닝 알고리즘 비교 연구)

  • Oh, Sang-jin;Yun, Gwang-ho;Lim, Chaeog;Shin, Sung-chul
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.4_2
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    • pp.687-697
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    • 2022
  • An automated system is needed for the effectiveness of non-destructive testing. In order to utilize the radiographic testing data accumulated in the film, the types of welding defects were classified into 9 and the shape of defects were analyzed. Data was preprocessed to use deep learning with high performance in image classification, and a combination of one-stage/two-stage method and convolutional neural networks/Transformer backbone was compared to confirm a model suitable for welding defect detection. The combination of two-stage, which can learn step-by-step, and deep-layered CNN backbone, showed the best performance with mean average precision 0.868.

Effective Analsis of GAN based Fake Date for the Deep Learning Model (딥러닝 훈련을 위한 GAN 기반 거짓 영상 분석효과에 대한 연구)

  • Seungmin, Jang;Seungwoo, Son;Bongsuck, Kim
    • KEPCO Journal on Electric Power and Energy
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    • v.8 no.2
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    • pp.137-141
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    • 2022
  • To inspect the power facility faults using artificial intelligence, it need that improve the accuracy of the diagnostic model are required. Data augmentation skill using generative adversarial network (GAN) is one of the best ways to improve deep learning performance. GAN model can create realistic-looking fake images using two competitive learning networks such as discriminator and generator. In this study, we intend to verify the effectiveness of virtual data generation technology by including the fake image of power facility generated through GAN in the deep learning training set. The GAN-based fake image was created for damage of LP insulator, and ResNet based normal and defect classification model was developed to verify the effect. Through this, we analyzed the model accuracy according to the ratio of normal and defective training data.

An Efficient Detection Method for Rail Surface Defect using Limited Label Data (한정된 레이블 데이터를 이용한 효율적인 철도 표면 결함 감지 방법)

  • Seokmin Han
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.24 no.1
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    • pp.83-88
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    • 2024
  • In this research, we propose a Semi-Supervised learning based railroad surface defect detection method. The Resnet50 model, pretrained on ImageNet, was employed for the training. Data without labels are randomly selected, and then labeled to train the ResNet50 model. The trained model is used to predict the results of the remaining unlabeled training data. The predicted values exceeding a certain threshold are selected, sorted in descending order, and added to the training data. Pseudo-labeling is performed based on the class with the highest probability during this process. An experiment was conducted to assess the overall class classification performance based on the initial number of labeled data. The results showed an accuracy of 98% at best with less than 10% labeled training data compared to the overall training data.

Detection and Classification of Defect Signals from Rotator by AE Signal Pattern Recognition (AE 신호 형상 인식법에 의한 회전체의 신호 검출 및 분류 연구)

  • Kim, Ku-Young;Lee, Kang-Yong;Kim, Hee-Soo;Lee, Hyun
    • Journal of the Korean Society for Railway
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    • v.4 no.3
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    • pp.79-86
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    • 2001
  • The signal pattern recognition method by acoustic emission signal is applied to detect and classify the defects of a journal bearing in a power plant. AE signals of main defects such as overheating, wear and corrosion are obtained from a small scale model. To detect and classify the defects, AE signal pattern recognition program is developed. As the classification methods, the wavelet transformation analysis, the frequency domain analysis and time domain analysis are used. Among three analyses, the wavelet transformation analysis is most effective to detect and classify the defects of the journal bearing..

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PCB Component Classification Algorithm Based on YOLO Network for PCB Inspection (PCB 검사를 위한 YOLO 네트워크 기반의 PCB 부품 분류 알고리즘)

  • Yoon, HyungJo;Lee, JoonJae
    • Journal of Korea Multimedia Society
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    • v.24 no.8
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    • pp.988-999
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    • 2021
  • AOI (Automatic Optical Inspection) of PCB (Printed Circuit Board) is a very important step to guarantee the product performance. The process of registering components called teaching mode is first perform, and AOI is then carried out in a testing mode that checks defects, such as recognizing and comparing the component mounted on the PCB to the stored components. Since most of registration of the components on the PCB is done manually, it takes a lot of time and there are many problems caused by mistakes or misjudgement. In this paper, A components classifier is proposed using YOLO (You Only Look Once) v2's object detection model that can automatically register components in teaching modes to reduce dramatically time and mistakes. The network of YOLO is modified to classify small objects, and the number of anchor boxes was increased from 9 to 15 to classify various types and sizes. Experimental results show that the proposed method has a good performance with 99.86% accuracy.