• Title/Summary/Keyword: Defect Analysis Program

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Development of Ultrasonic Defect Analysis Program for a Composite Motor Case (복합재 연소관의 초음파 결함 분석 프로그램 개발)

  • Kim, Dong-Ryun;Lim, Soo-Yong;Chung, Sang-Ki;Lee, Kyung-Hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.2
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    • pp.65-72
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    • 2012
  • A defect analysis program for a composite motor case was developed to apply the ultrasonic signal processing method, based on the ultrasonic pulse-echo method. With the proposed defect analysis program, defects of FRP delamination and FRP/Rubber disbond in the composite motor case could be quantitatively measured. The defects detected in the composite motor case were in good agreement with the results measured with the computed tomography and video microscope. This paper described the development process of the defect analysis program to convert the ultrasonic test data into the C-Scan images.

A Development of Ultrasonic Defect Analysis Program for Composite Motor Case (복합재 연소관의 초음파 결함 분석 프로그램 개발)

  • Kim, Dong-Ryun;Lim, Soo-Yong;Chung, Sang-Ki;Lee, Kyung-Hoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.393-399
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    • 2011
  • A defect analysis program of the composite motor case was developed to apply the ultrasonic signal processing method on basis of the ultrasonic pulse-echo method and the defects of FRP delamination and FRP/Rubber disbond in the composite motor case could be quantitatively measured. The defects detected in the composite motor case were in agreement with the results measured with the computed tomography and video microscope. This paper was described about the development process of the defect analysis program to convert the ultrasonic test data into the C-Scan image.

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Numerical Analysis of Effects of Velocity Inlet and Residual Layer Thickness of Resist on Bubble Defect Formation (레지스트 잔류층 두께와 몰드 유입속도가 기포결함에 미치는 영향에 대한 수치해석)

  • Lee, Woo Young;Kim, Nam Woong;Kim, Dong Hyun;Kim, Kug Weon
    • Journal of the Semiconductor & Display Technology
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    • v.14 no.3
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    • pp.61-66
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    • 2015
  • Recently, the major trends of NIL are high throughput and large area patterning. For UV NIL, if it can be proceeded in the non-vacuum environment, which greatly simplifies tool construction and greatly shorten process times. However, one key issue in non-vacuum environment is air bubble formation problem. In this paper, numerical analysis of bubble defect of UV NIL is performed. Fluent, flow analysis focused program was utilized and VOF (Volume of Fluid) skill was applied. For various resist-substrate and resist-mold angles, effects of velocity inlet and residual layer thickness of resist on bubble defect formation were investigated. The numerical analyses show that the increases of velocity inlet and residual layer thickness can cause the bubble defect formation, however the decreases of velocity inlet and residual layer thickness take no difference in the bubble defect formation.

Development of Corrosion Defect Assessment Program for API X65 Gas Pipelines (국내가스배관 부식부위 평가프로그램의 개발)

  • Choi, Jae-Boong;Kim, Youn-Ho;Goo, Bon-Geol;Kim, Young-Jin;Kim, Young-Pyo;Baek, Jong-Hyun;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.453-458
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    • 2001
  • Pipelines have the highest capacity and are the safest and the least environmentally disruptive way for gas or oil transmission. Recently, failures due to corrosion defects have become of major concern in maintaining pipeline integrity. A number of solutions have been developed for the assessment of remaining strength of corroded pipelines. However, these solutions are known to be dependent on material properties and pipeline geometries. In this paper, a Fitness-For-Purpose type limit load solution for corroded gas pipelines made of the X65 steel is proposed. For this purpose, a series of burst tests with various types of corrosion defects are performed. Finite element simulations are carried out to derive an appropriate failure criterion. And then, further, extensive finite element analyses are performed to obtain the FFP type limit load solution for corroded X65 gas pipelines as a function of defect depth, length and pipeline geometry. And also, a window based computer program far the assessment of corrosion defect, which is named as COPAP(COrroded Pipeline Assessment Program) has been developed on the basis of proposed limit load solution.

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Flow Analysis of the Air Pocket in Draw Die (드로우 금형의 에어포켓 유출 유동해석)

  • Hwang, Se-Joon;Park, Warn-Gyu;Kim, Chul;Oh, Se-Wook;Cho, Nam-Young
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.345-348
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    • 2006
  • In sheet metal forming process using press and draw die some defect can be made because of the high pressure of air pocket between draw die and the product. The purpose of this study is to develop a program to decide an optimal combination of air vent hole size and number to prevent those defect on product. The air inside air pocket is considered as ideal gas and the compression and expansion is assumed as isentropic process. The mass flow is computed in two flow condition: unchocked and chocked condition. The present computation obtains required cross-sectional area of air vent hole for not exceeding the user specified pressure such as the pressure for yielding strength of the product or the pressure for unchocked flow. To validate the program the present results are compared with the results of other researchers and commercial CFD code.

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Analysis of Damaged Material Response Using Unified Viscoplastic Constitutive Equations (통합형 점소성구성식을 이용한 손상재료거동해석)

  • Ha Sang Yul;Kim Ki Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.253-261
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    • 2005
  • In decades, a substantial body of work on a unified viscoplastic model which considers the mechanism of plastic deformation and creep deformation has developed. The systematic scheme for numerical analysis of unified model is necessary because the dominant failure mechanism is the defect growth and coalescence in materials. In the present study, the unified viscoplastic model for materials with defects suggested by Suquet and Michel was employed for numerical analysis. The constitutive equations are integrated based on the generalized mid-point rule and implemented into a finite element program (ABAQUS) by means of user-defined subroutine (UMAT). To evaluate the validity of the developed UMAT code and the assessment of the adopted viscoplastic model, the results obtained from the UMAT code was compared with the numerical reference solution and experimental data. The unit cell analysis also has been investigated to study the effect of strain rate, temperature, stress triaxiality and initial defect volume fraction on the growth and coalescence of the defect.

Acoustic variations associated with congenital heart disease (선천성 심장병 환아에서 음향학적 요소의 변동)

  • Oh, Jung Eun;Choi, Yoon Mi;Kim, Sun Jun;Joo, Chan Uhng
    • Clinical and Experimental Pediatrics
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    • v.53 no.2
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    • pp.190-194
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    • 2010
  • Purpose : To investigate the nature of deviant voice physiology in preoperative children with congenital heart disease. Methods : Ninety-four children with congenital heart disease were enrolled. Their cries and related acoustic variables (fundamental frequency, duration, noise to harmonic ratio, jitter and shimmer) were analyzed using a multi-dimensional voice program. Results : The average fundamental frequency showed a significant decrease in patent ductus arteriosus, ventricular septal defect, and tetralogy of Fallot, except in atrial septal defect and pulmonary stenosis. The length of the analyzed sample (duration) did not show a significant difference when compared with the control group. There was a significant increase in jitter percent in ventricular septal defect, patent ductus arteriosus, and atrial septal defect. There was an increase in shimmer in ventricular septal defect, patent ductus arteriosus, and atrial septal defect. The noise-to-harmonic ratio increased in ventricular septal defect, patent ductus arteriosus, and atrial septal defect but there was no significant difference in pulmonary stenosis and tetralogy of Fallot. While analyzing acoustic variables, the voice change was significantly higher, especially in patent ductus arteriosus followed by ventricular septal defect and atrial septal defect. Most of these acoustic variables were deviant in left-to-right shunt lesions in congenital heart disease, especially in patent ductus artriosus. Conclusion : The results of the voice change analysis of preoperative children with congenital heart disease revealed that the acoustic variables differed by each congenital heart disease. Moreover, the acoustic variables were prominently deviant in congenital heart disease with left-to-right shunts.

Performance improvement of Classification of Steam Generator Tube Defects in Nuclear Power Plant Using Neural Network (신경회로망을 이용한 원전SG 세관 결함패턴 분류성능 향상기법)

  • Jo, Nam-Hoon;Han, Ki-Won;Song, Sung-Jin;Lee, Hyang-Beom
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.7
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    • pp.1224-1230
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    • 2007
  • In this paper, we study the classification of defects at steam generator tube in nuclear power plant using eddy current testing (ECT). We consider 4 defect patterns of SG tube: I-In type, I-Out type, V-In type, and V-Out type. Through numerical analysis program based on finite element modeling, 400 ECT signals are generated by varying width and depth of each defect type. In order to improve the classification performance, we propose new feature extraction technique. After extracting new features from the generated ECT signals, multi-layer perceptron is used to classify the defect patterns. Through the computer simulation study, it is shown that the proposed method achieves 100% classification success rate while the previous method yields 91% success rate.

Kinematic Modeling and Analysis of Silicon Wafer Grinding Process (실리콘 웨이퍼 연삭 가공의 기구학적 모델링과 해석)

  • 김상철;이상직;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.42-45
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    • 2002
  • General wheel mark in mono-crystalline silicon wafer finding is able to be expected because it depends on radius ratio and angular velocity ratio of wafer and wheel. The pattern is predominantly determined by the contour of abrasive grits resulting from a relative motion. Although such a wheel mark is made uniform pattern if the process parameters are fixed, sub-surface defect is expected to be distributed non-uniformly because of characteristic of mono-crystalline silicon wafer that has diamond cubic crystal. Consequently it is considered that this phenomenon affects the following process. This paper focused on kinematic analysis of wafer grinding process and simulation program was developed to verify the effect of process variables on wheel mark. And finally, we were able to predict sub-surface defect distribution that considered characteristic of mono-crystalline silicon wafer

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A Study on Software Fault Analysis and Management Method using Defect Tracking System (결함 추적 시스템에 의한 소프트웨어 결함 분석 및 관리기법 연구)

  • Joon, Moon-Young;Yul, Rhew-Sung
    • The KIPS Transactions:PartD
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    • v.15D no.3
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    • pp.321-326
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    • 2008
  • The software defects that are not found in the course of a project frequently appear during the conduct of the maintenance procedure after the complete development of the software. As the frequency of surfacing of defects during the maintenance procedure increases, the cost likewise increases, and the quality and customer reliability decreases. The defect rate will go down only if cause analysis and process improvement are constantly performed. This study embodies the defect tracking system (DTS) by considering the Pareto principle: that most defects are repetitions of defects that have previously occurred. Based on the records of previously occurring defects found during the conduct of a maintenance procedure, DTS tracks the causes of the software defects and provides the developer, operator, and maintenance engineer with the basic data for the improvement of the software concerned so that the defect will no longer be manifested or repeated. The basic function of DTS is to analyze the defect type, provide the measurement index for it, and aggregate the program defect type. Doing these will pave the way for the full correction of all the defects of a software as it will enable the defect correction team to check the measured defect type. When DTS was applied in the software configuration management system of the W company, around 65% of all its software defects were corrected.