• Title/Summary/Keyword: Deep Hole Drill

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A Study On the Machinability of Steels by Drilling (드릴가공에서 강재의 피삭성에 관한 연구)

  • 김남훈
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.98-107
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    • 1996
  • In order to predict analytically torque, thrust force, tool life and chip formation in drilling, cutting models for chisel edge with various tool-chip contact length were developed in this type. Also, the experimental tests are run with various pilot holes. The following conclusions were obtained from the analysis. \circled1 It's also found experimentally that thrust force(Fz) decreases as pilot hole diameter increases. \circled2 Surface roughness for material(G) is larger that for material(J). The difference over two materials in roughness value about 0.5$mu extrm{m}$. \circled3 Flank wear of the drill in cutting material of G less than any other kinds of materials(F, G, H, I, J). \circled4 In drilling a deep hole on a workpiece over SM45C either twist drill. The chip was conical helix type at the fist suspensely change the two segment type and than two a long pitch helix style.

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A Study on the Charactdristics of CNC Deep Hole Maching for Marine Part Materials with the Sintered Carbide Gun Drill (초경합금 Gun Drill에 의한 박용 부품 재료의 CNC 심공가공 특성에 관한 연구)

  • 전태옥;심성보
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.2
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    • pp.64-74
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    • 1994
  • The gundrill is capable of machining for having large length to diameter ratio in single pass. The techniques of gundrill and gun boring began developing in the late 18th century with the need for more accurate bores in rifle, cannon, machinery part and marine part etc. The main feature of the gun drilling provides a stabilizing cutting force resultant necessary for self guidance of the drill head. A study of the accuracy and surface finish of holes produced would reveal quite useful information regarding the process. The thesis deals with the experimental results obtained during gun drilling on marine part materials for different machining conditions.

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Deep Hole Drilling by Using Periodical Change of Feedrate (주기적 이송속도 변화를 이용한 심공드릴가공)

  • 왕덕현;이윤경;김원일;김용제
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.103-110
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    • 2000
  • Experimental study of drilling for duralumin A2024 was conducted with intermittently accelerated and decelerated feedrate. It is achieved through a programmed periodic increase and decrease in the feedrate using a machining center. The following experimental results were performed with the objective of solving chip to disposal problems. In conventional drilling of aluminum, long continuous chips are produced with winding around the drill and causing difficulties in eliminating chips from the cutting zone. In order to acquire the basic data necessary to regulate the chip profile, the relationship between cutting variables and chip shape was investigate. The following conclusions are established from the experimental results. At a suitable feed fluctuation ratio, intermittently decelerated feed drilling proved successful in braking chips to appropriate lengths while maintaining stable cutting. Thus, it is an effective method for improving chip disposal. The amplitude of the dynamic component of cutting force in intermittent feed drilling is influenced by the feed fluctuation ratio.

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A Method of Hole Pass-Through Evaluation for EDM Drilling (방전드릴링에서 홀 관통 평가 방법)

  • Lee, Cheol-Soo;Choi, In-Hugh;Heo, Eun-Young;Kim, Jong-Min
    • Journal of Korean Institute of Industrial Engineers
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    • v.38 no.3
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    • pp.220-226
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    • 2012
  • The Electric discharge machining (EDM) process is used to minimize the difference between designed feature and machined feature while the most workpiece is removed through the cutting processes. The tiny-deep hole machining and perpendicular wall machining in mold and die are good applications of EDM. Among EDM equipment, the super drill uses the hollowed electrode to eliminate the debris which causes the second discharge with the electrode and degrades the machining quality. Through the hollow, the high pressured discharge oil is supplied to remove the debris together with the spindle rotation. The thin-hollow electrode tends to easily wear out compared to the sold die-sinking electrode and its wear rate is might not allowed to monitor in real time during discharging. Up to now, the wear amount is measured by off line method, which leads machining time to increase because the hole pass-through moment can be check by visual (manually) with the extra tool path. Therefore, this study suggests the attractive method to evaluate the hole pass-through moment in which the gap voltage and z-axis encoder pulse are monitored to predict the moment. The commercial super drill is used to validate the proposed method and the experiment is carried out.

The Study on the Experimental Analysis for Limit Depth of Small Diameter Drilling (미소드릴링의 한계깊이에 관한 연구)

  • 안인석;이우영;최성주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.225-230
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    • 2001
  • Small diameter drilling which take high precision in cutting work is needed more small hole and high speed working. Especially, small hole deep drilling is one of the most important machining types and its necessity and importance become more and more increasing in the whole field of industry. This paper shows the limit depths with small diameter drills using experimental analysis. The results are gained by tool dynamometer and Labview system and obtained during small diameter twist drilling system on SM45C steel for different machining conditions. The machine and tools are the CNC machining center and twist drill of diameter 1.5mm. And additionally, tool microscope show the relationship between shapes of chips and breakage shapes of small diameter drills.

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A Study on the Deep Hole Drilling for Refractory Metals - STS type BTA drilling for SKD11 high alloy tool steel (난삭재의 심공가공에 관한 연구 (SKD11고합금공구강에 대한 STS타입 BTA드릴 가공))

  • Sim, Sung-Bo;Kim, Chi-Ok;Kim, Cheol-Kyu
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.70-78
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    • 1999
  • 오늘날 기계공업 현장에서 심공드릴가공은 광범위한 응용과 양호한 생산성으로 인하여 그 요구가 증가 되고 있다. 그러므로, 본 연구는 난삭재인 SKD11고합금공구강을 여러가지 절삭조건하에서 BTA드릴가공하여 얻은 실험결과(표면조도, 진직도, 진원도, 원통도, 구멍확대량, 등)를 다루었으며 이들의 이론적 배경과 실험을 비교 분석하였다. 프레스금형 부품과 기계부품으로 사용되고 있는 SKD11고합금공구강은 기계가공이 힘든 난삭재료로서 그 어려움이 크므로 본 연구는 생산현장에 보다 나은 심공드릴가공결과와 관련 지식을 제공 할수 있다고 사료된다.

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Analysis of the Influence of the Design Factors and Modeling for the 8inch Class Down-the-Hole Hammer (8인치급 다운더홀(DTH) 해머의 모델링 및 설계 인자에 따른 영향도 분석)

  • Lee, Chung No;Hong, Ki Chang;Jeong, Heon Sul
    • Journal of Drive and Control
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    • v.14 no.4
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    • pp.1-8
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    • 2017
  • The Down-the-Hole hammer is one of the pneumatic drill equipment used for grinding, drilling, and mining. One the advantages of which is that a reduction work efficiency at deep site are relatively small compared to other drilling methods. Due to the large vibration in the underground area, it is difficult to measure the performance of the hammer, and hammer testing requires substantial production cost and operating expenses so research on the development of the hammer is insufficient. Therefore, this study has developed a dynamic simulation model that apprehends the operating principles of an 8-inch DTH hammer and calculates performance data such as performance impact force, piston speed, and BPM. By using the simulation model, design factors related to strike force and BPM were selected, and the influence of each design factors on performance was analyzed through ANOVA analysis. As a result, be the most important for BPM and the strike force are position of upper port that push the piston in the direction of the bit and in BPM, the size of the empty space between the bits and the piston is the second most important design factor.

Chatacteristics of Deep Hole Machining for Duralumin Using Periodical Change of Feedrate (이송속도의 주기적 변화를 이용한 듀랄루민재의 심공가공 특성)

  • 김용제
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.240-245
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    • 2000
  • This paper presents the experimental study of drilling for duralumin A2024 with intermittently decelerated feed rate. It is achieved through a programmed periodic increase and decrease in the feed rate using a machining center. The following experimental result were performed with the objective of solving chip to disposal problems. In conventional drilling of aluminum, long continuous chips are produced that wind around the drill causing difficulties in eliminating chips from the cutting zone. In order to acquire the basic data necessary to regulate the chip profile, the relationship between cutting variables and chip shape was investigated. The following conclusions are established from the experimental results. At a suitable feed fluctuation ratio, intermittently decelerated feed drilling proved successful in breaking chips to appropriate lengths while maintaining stable cutting. Thus, it is an effective method for improving chip disposal. The amplitude of the dynamic component of cutting force in intermittent feed frilling is influenced by the feed fluctuation ratio.

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Mineralogical Characteristics of Fracture-Filling Minerals from the Deep Borehole in the Yuseong Area for the Radioactive Waste Disposal Project (방사성폐기물처분연구를 위한 유성지역 화강암내 심부 시추공 단열충전광물의 광물학적 특성)

  • 김건영;고용권;배대석;김천수
    • Journal of the Mineralogical Society of Korea
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    • v.17 no.1
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    • pp.99-114
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    • 2004
  • Mineralogical characteristics of fracture-filling minerals from deep borehole in the Yuseong area were studied for the radioactive waste disposal project. There are many fracture zones in the deep drill holes of the Yuseong granite, which was locally affected by the hydrothermal alteration. According to the results of hole rock analysis of drill core samples, $SiO_2$ contents are distinctly decreased, whereas $Al_2$$O_3$ and CaO contents and L.O.I. values are increased in the -90 m∼-130 m and -230 m∼-250 m zone, which is related to the formations of filling minerals. Fracture-filling minerals mainly consist of zeolite minerals (laumontite and heulandite), calcite, illite ($2M_1$ and 1Md polytypes), chlorite, epidote and kaolinite. The relative frequency of occurrence among the fracture-filling minerals is calcite zeolite mineral > illite > epidote chlorite kaolinite. Judging from the SEM observation and EPMA analysis, there is no systematic change in the texture and chemical composition of the fracture-filling minerals with depth. In the study area, low temperature hydrothermal alteration was overlapped with water-rock interactions for a long geological time through the fracture zone developed in the granite body. Therefore the further study on the origin and paragenesis of the fracture-filling minerals are required.

EFFECT OF CALCIUM HYDROXIDE AND GLASS IONOMER CEMENT ON LEUKOTRIENE B4 AND C4 LEVELS IN EXPERIMENTALLY INFLAMED RAT DENTAL PULP (수산화칼슐과 글라스아이오노머 시맨트가 치수내 leukotriene B4와 C4의 농도에 미치는 영향에 관한 연구)

  • Park, Gye-Yang;Lim, Sung-Sam
    • Restorative Dentistry and Endodontics
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    • v.21 no.2
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    • pp.451-469
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    • 1996
  • The purpose of this study was to investigate the effect of calcium hydroxide and glass ionomer cement fillings on the levels of $LTB_4$ and $LTC_4$ in experimentally inflamed rat dental pulp. The dental pulp in the mandibular incisor of wistar rat was irritated by cutting a 5mm deep hole in the dentin with a twist drill bur of 0.5mm diameter, without cooling. The cavities were filled with calcium hydroxide(light-cured) and glass ionomer cement(light cured). The untreated pulp served as control tissue specimen. After cavity preparations, the rat with or without various treatment were sacrificed in various time by decapitation. The dental pulp tissue were carefully removed and the concentrations of $LTB_4$ and $LTC_4$ were determined by radioimmunoassay. And pulps were examined histologically to observe inflammatory feature. The result were obtained as follows : 1. The inflammatory features of pulps were observed microscopically in all experimental groups. And degree of inflammation was decreased with time. 2. The concentrations of $LTB_4$ and $LTC_4$ for all experimental groups were significantly higher than those for control group 6 hours after cavity preparation(p<0.05). 3. The group filled with calcium hydroxide was the lowest, and the group filled with glass ionomer cement, the group of irritation in that order showed increased concentrations of $LTB_4$ and $LTC_4$ 6 hours after cavity preparation. In the concentrations of $LTB_4$, significant differences among 3 groups were noted(p<0.05). 4. The group filled with calcium hydroxide was the lowest, and the group filled with glass ionomer cement, the group of irritation in that order showed increased concentrations of $LTB_4$ and $LTC_4$ 24 hours after cavity preparation. And there were statistically significant difference in concentrations of $LTB_4$ between the group of irritation and the group filled with calcium hydroxide(p<0.05). 5. The group filled with calcium hydroxide was the lowest, and the group filled with glass ionomer cement, the group of irritation in that order showed increased concentrations of $LTB_4$ and $LTC_4$ 48 hours after cavity preparation. But no statistically difference was found (p>0.05). 6. The concentrations of $LTB_4$ and $LTC_4$ in all experimental groups were highest level at 6 hour after experiment and decreased as time progresses(correlation coefficient>0.8).

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