• Title/Summary/Keyword: Deadweight Force

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100 kN Deadweight Force Standard Machine and Evaluation

  • Park Yon-Kyu;Kim Min-Seok;Kim Jong-Ho;Kang Dae-Im;Song Hou-Keun
    • Journal of Mechanical Science and Technology
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    • v.20 no.7
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    • pp.961-971
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    • 2006
  • A deadweight force standard machine is a mechanical structure that generates force by subjecting deadweights to the local gravitational field. The Korea Research Institute of Standards and Science (KRISS) developed and installed a 100 kN deadweight force standard machine for national force standards. It can generate forces from 2 kN to 110 kN in increments of 1 kN. The uncertainty of the force machine was estimated and declared as $2\times10^{-5}$. This 100 kN deadweight force machine was compared with the 500 kN deadweight force standard machine at KRISS and the 20 kN and 50 kN deadweight force standard machines at the National Metrology Institute of Japan (NMIJ). The measurement results showed good agreement between the deadweight force machines, and the accuracy level of the 100 kN deadweight force machine was verified.

Development of a Deadweight Force Standard Machine with Weight Change Mechanism (추교환식 실하중 힘표준기의 개발)

  • Kim, Gab-Soon;Song, Hou-Keun;Kang, Dae-Im;Lee, Jeong-Tae;Park, Yon-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.203-212
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    • 1999
  • This paper describes a deadweight force standard machine with the weight change mechanism which can be used as a primary force standards at a national metrology institute. Since commercial deadweight force machine can generate forces by hanging weights to the weight supporter serially, force steps from deadweight force measuring devices of each having different capacity. In order to increase the force steps, we have specially designed a weight mechanism in which the machine can select the necessary weights and generate the load by hanging the selected weights to the weight supporter. The machine can generate 속 force of the range of 2 kN to 110 kN with force step of 1 kN. All weights have been accurately compensated and calibrated by a mass comparator and its standard uncertainty is less than 2.2 ${\times}\;10^{-6}$. The relative expanded uncertainty of the machine is 1.3 ${\times}\;10^{-5}$.

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Development of a Large Force Standard Machine with Built-in Force Transducers (내장형 힘 변환기를 이용한 대용량 힘 표준기 개발)

  • Gang, Dae-Im;Lee, Jeong-Tae;Song, Hu-Geun;Kim, Eom-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.667-675
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    • 2000
  • Force measuring devices should be calibrated to guarantee their test results. In order to establish the force standards in Korea, deadweight machines of 5 kN, 20 kN, 100 kN and 500 kN capacity and a hydraulic force standard machine of 2 MN capacity were installed at the Korea Research Institute of Standards and Science(KRISS). As heavy industries in Korea have been developed, we should measure large forces over 2 MN capacity precisely in industries. We developed a 10 MN force standard machine with built-in force transducers which is more compact and cheaper than hydraulic force standard machines which have been widely used as large force standards in most national metrology laboratories. Test results reveal that the relative expanded uncertainty of the force machine is less than 4.1 $\times$ 10-4 in the range of 1 MN-4.5 MN.

Design and fabrication of 2MN hydraulic force standard machine (2MN 유압식 힘 표준기의 설계 및 제작)

  • Kang, D.I.;Song, H.K.;Lee, J.T.;Ahn, B.D.;Kim, C.Y.;Lee, J.Y.;Ahn, B.C.;Cheong, K.K.;Jeon, Y.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.33-41
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    • 1994
  • For the establishment of large force standard and the accurate measurement of large force, 2MN hydraulic force standard machine which consists of loading frame, deadweight machine, two ram/cylinder systems and hydraulic control system was designed and fabricated. Measurement results of shapes for tow ram/cylinders reveal that the ratio of effective area is 200.094. The relative deviation of force stability for the machine is about .+-. 0.01% at 2MN and is less than .+-. 0.005% below 2MN. This machine may be widely used to calibrate the force measuring devices in industry and to test the force sensors.

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Evaluation of low vacuum gauge using deadweight piston gauge (분동식압력계를 이용한 저진공게이지의 평가)

  • Woo, Sam-Yong;Choi, In-Mook;Song, Han-Wook;Kim, Boo-Shik
    • Journal of the Korean Vacuum Society
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    • v.16 no.4
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    • pp.244-249
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    • 2007
  • Deadweight piston gauge have been widely used as a fundamental instrument of precise pressure measurement because they are robust, accurate, potable, convenient to use and are able to realize the definition of pressure as farce per unit area. Basically, a deadweight piston gauge consists of a piston mounted vertically in a close-fitting cylinder filled with a gas and weights of known mass values. The pressure to be measured is applied to the base of the piston generating an upward vertical force, and is balanced by the downward gravitational force generated by weights. These instruments can be used to measure pressures above 10 kPa because of tare weights including piston. However, using a variable bell-jar pressure method and a newly developed weight loading device we can extend the application range of deadweight piston gauge to lower pressures. In this paper, we present the practical calibration results for two CDGs(Capacitance diaphragm gauge, MKS) with full-scale ranges of 1.33 kPa and 13.3 kPa, respectively.

Capability of force standards at KRISS (한국의 힘표준 능력)

  • 강대임;박연규;김종호;김민석
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.7-11
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    • 2004
  • 일상생활과 산업현장에서 측정되는 힘의 범위를 정리해 보면 Fig. 1 과 같다. 힘의 SI 단위인 1뉴턴(N : 단위 질량 1 kg에 대해 1$m/s^2$ 의 가속도를 생기게 하는 힘의 크기임 정성적으로는 사과 반쪽을 손에 들고 있을 때 느끼는 중력의 크기가 약 1 N임)을 기준으로 크게는 수십 MN($10^{6}$ N) 크기의 우주선에서 발생하는 추진력에서부터 작게는 수 PN($10^{-12}$ N) 크기의 원자들 사이의 결합력까지 그 범위가 매우 광범위하다.

Output Behavior of Build-Up Force Measuring System (BUILD-UP 힘측정 시스템의 출력거동)

  • 강대임;송후근;홍창선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.9
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    • pp.2194-2205
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    • 1995
  • In order to reduce the systematic error of a build-up system, we have proposed a new test procedure in which all force transducers in a build-up system are rotated by 90.deg. with a base platen fixed on a force standard machine. The setting positions of force transducers on the output of a build-up system were investigated using an orthogonal array. The effects of the parallelism of a build-up system and of the bending moment sensitivity of a force transducer were considered. The experimental results show that the setting position of the base platen hardly affects the output of the build-up system, but the setting positions of force transducers affects it strongly. It reveals that the new test procedure reduces effectively the systematic error of a build-up system.

Procedure for Uncertainty Evaluation of a Precision Electric Force Measuring Device and Its Application (고정밀 전기식 힘측정기의 불확도평가 절차 및 응용)

  • Kim, Gab-Soon;Kang, Dae-Im
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.161-167
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    • 1999
  • This paper describes the calibration method and the calculation equations of expanded uncertainty for a precision electric force measuring device. The calibration of the electric force measuring device is performed three times (0 ${\circ}$(first time), $120{\circ}$(second time), $240{\circ}$(third time)) at each calibration point. It is usually selected ten points from zero load to rated load of the electric force measuring device. The expanded uncertainty is calculated by combining A type standard uncertainty and B type standard uncertainty. The calibration method and the calculation equations of expanded uncertainty can be widely used in the calibration of the precision electric force measuring device.

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Sensing method of multi-component forces and moments using a column structure (기둥을 이용한 다축 힘/모멘트 감지 방법에 관한 연구)

  • Shin, H.H.;Kang, D.I.;Park, Y.K.;Kim, J.H.;Joo, J.W.;Kim, O.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.837-841
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    • 2001
  • The column-type sensing element in building and mechanical construction parts was designed as three forces and three moments sensor by attaching strain gages approximately. Compared to conventional multi-component sensor, the designed sensor can solve the problem about low stiffness and high cost. The radius of the column was designed analytically and compared with finite element analysis. The coupling errors between components were minimized by using addition and subtraction procedure of signals. The fabricated sensor was tested by using a deadweight force standard machine and a six-component force calibration machine in Korea Research Institute of Standards and Science(KRISS). The calibration showed that the multi-component force/moment sensor had coupling error less than 19.8 % between $F_x$ and $M_y$ components, and 9.0 % in case of other components.

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Development and Evaluation of 6-components Force/Moment Generator (6분력 힘/모멘트 발생장치 개발 및 평가)

  • Chung, Hong Sik;Joo, Jin Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.7
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    • pp.621-628
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    • 2016
  • This paper presents the development of a deadweight type 6-component force/moment generator for estimating characteristics of multi-component loadcell. Several new methods in moment generation are introduced in order to produce accurate force / moment and to minimize coupling effect between each force or moment components. In order to verify the reliability of the calibration system developed, estimation of the method for generating moment components and cross measurements between force or moment components are carried out utilizing a commercial torque cell and both-ends fixed beam designed in this paper.