• Title/Summary/Keyword: Dead Zone Angle

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A Study on Material Characterization of Semi-Solid Materials (I) -Proposal of New Velocity Field for Upper Bound Analysis of Backward Extrusion- (반용융 재료의 물성치 평가에 관한 연구(I) -후방압출의 상계해석을 위한 동적 가용 속도장의 제안-)

  • 이주영;김낙수
    • Transactions of Materials Processing
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    • v.8 no.4
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    • pp.364-373
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    • 1999
  • For material characterization of semi-solid materials, backward extrusion process, which has been used in forming of hollow-sectioned products, was analyzed by the upper bound analysis in the current study. The existing kinematically admissible velocity field was applied to steady state at which there was no change in the assumed regions of velocity field. For unsteady state, new velocity field, as a function of dead zone angle, was proposed. Through the whole analysis, fiction between die and workpiece was also considered. It has been studied how the process variables, such as friction factor and punch velocity, and material parameters, such as strength coefficient, strain rate sensitivity could affect on analysis results. Finally, by the comparison with the finite element analysis, the reliability and efficiency of the proposed velocity field were discussed.

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Development of Intermittent Coating Process Using Roll-to-roll Slot-die Coater (롤투롤 슬롯 다이 코터를 이용한 간헐 코팅 공정 개발)

  • Mose Jung;Gieun Kim;Jeongpil Na;Jongwoon Park
    • Journal of the Semiconductor & Display Technology
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    • v.22 no.4
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    • pp.32-37
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    • 2023
  • For the potential applications in large-area OLED lightings, hydrogen fuel cells, and secondary batteries, we have performed an intermittent coating of high-viscosity polydimethylsiloxane using roll-to-roll slot die coater. During intermittent coating, dead zones inevitably appear where the thickness of PDMS patch films becomes non-uniform, especially at the leading/trailing edge. To reduce it, we have coated the PDMS patches by varying the process parameters such as the installation angle of the slot die head, coating speed, and patch interval. It is observed that the PDMS solution flows down and thus the thickness profile is non-uniform for horizonal intermittent coating, whereas the PDMS solution remaining on the head lip causes an increase in the PDMS thickness at the leading/trailing edges for vertical intermittent coating when the coating velocity is low. As the coating speed increases, however, the dead zone is shown to be reduced. It is addressed that the overall dead zone (the dead zone at the leading edge + the dead zone at the trailing edge) is smaller with horizontal intermittent coating than with vertical intermittent coating.

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Flow Analysis of Rivers by using FESWMS-2DH (FESWMS-2DH를 이용한 하천의 흐름 해석)

  • Lee, Cheol-Eung;Shim, Jae-Wook;Park, Dong-Heon
    • Journal of Industrial Technology
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    • v.29 no.A
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    • pp.111-122
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    • 2009
  • In this study, flood stage was computed by HEC-RAS, 1-D numerical analysis model and FESWMS-2DH, 2-D numerical model. Flood stages computed by two different models were compared for straight line, dot axle watercourse, dead-zone watercourse, section sudden-changing watercourse, and curved watercourse. From the results, flow velocity and water level were similar in straight watercourse and dot-reduction watercourse. However, there was difference of flow velocity and water level in dead-zone watercourse, sudden expansion, dot-reduction, and curve-watercourse. This result might be influenced by rapid change of watercourse due to dead-zone, the angle of inflow and outflow, and the curvature. Especially in this study, numerical model was applied to Wol-Song-Cheon at Chuncheon in order to analyze the effect of flood stage by two different models. By flowing properties around the bridge and confluence of rivers, it was found that flow velocity and water level was changed. Therefore, it was concluded that a lot of uncertainties are contained in the present bank.

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A Study on Extrusion Forces in Hot Extursion of Al-Si Alloys (AI-Si 합금의 열간압출에 있어서 압출압력에 관한 연구)

  • Jo, Hyeong-Ho
    • Korean Journal of Materials Research
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    • v.4 no.7
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    • pp.837-844
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    • 1994
  • To investigate that the theoretical formulas for extrusion forces are applicable to the manufacturing plant, the maximum extrusion forces were calculated from Siebel's and Geleji's formulas and also measured using 550 ton extrusion press. Parameters such as flow stress, $K_f$, angle of dead metal zone, $\alpha$ were obtained experimentally in order to calculate the maximum extrusion forces by the the theoretical formulas, and it was showed that the results were reliable as the deformation efficient factor, $\eta _f$ was determined to be less than 0.5. The maximum extrusion forces calculated from Siebel's formula and Geleji's formula for the angle of dead metal zone, $\alpha = 50^{\circ}$ were approached to the experimental results. However, it was found that Siebel's formula is more useful to apply to the manufacturing plant.

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Dead Zone Correction for Abundance Estimation of Demersal Fish by Acoustic Method (저서어자원량의 음향추정에 있어서 해저 데드존의 보정에 관한 연구)

  • 황두진
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.36 no.3
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    • pp.202-209
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    • 2000
  • In order to estimate demersal fishes using acoustic echo sounders and echo integrators, we consider several problems that are accurate bottom detection, optimum bottom offset and dead zone. The dead zone where no fish detection are summed distance resolution by the half pulse length of transmitted pulse and beam angle above the seabed. This paper has considered the dead-zone correction method to be technically correct for survey of demersal fishes. A comparison between near-bottom SV profiles acquired in Funka Bay, Hokkaido, of Japan, the East China Sea and the Yellow Sea, of Korea, with before and after the bottom correction, shows that the SV obtained with after the bottom correction is 2∼3dB higher than before the bottom correction in Funka Bay, and 17dB higher in East China Sea, too.

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A Study on the Flow Characteristics of Vertical Impeller to Improve Flocculation Efficiency (응집효율 향상을 위한 수직형 교반기의 유동특성 연구)

  • Kim, Jin-Hoon;Park, Jong-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.3 s.30
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    • pp.33-41
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    • 2005
  • The optimum condition is defined as one that best suits the purpose of flocculation; the number of small particles should decrease, while that of large particles should increase. The object of this research was to develop a new impeller and substitute for conventional flocculators. The flow characteristics of turbines and hydrofoil type flocculators in turbulent fluids were observed using a standard $k-{\epsilon}$ Model and a computational fluid dynamics (CFD) simulation program-FLUENT. The experiments were performed to compare PBT(Pitched Blade Turbine) flocculator with twisted hydrofoil type flocculators for velocity distribution, and floe formation at conventional water treatment plants in Korea. As a result of the CED solution, twisted hydrofoil types are similar to hydrofoil flocculators for flow characteristics without regard to the twisted angle, On the other hand, it was established that turbine flocculators are greater than hydrofoil flocculators with flow unevenness and dead zone formation. Twisted hydrofoil type-II (Angle $15{\sim}20^{\circ}$) is the most proper impeller for water flocculation from this point of view with a decreasing the dead zone, maintaining of the equivalent energy distribution and a drawing up of the sedimentation substance from the bottom of the flocculation basin.

A Study on the Flow Characteristics of Vertical Impeller to Improve Flocculation Efficiency (응집효율 향상을 위한 수직형 교반기의 유동특성 연구)

  • Kim, Jin-Hoon;Park, Jong-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.267-274
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    • 2004
  • The optimum condition is defined as one that best suits the purpose of flocculation; the number of small particles should decrease, while that of large particles should increase. The object of this research was to develop a new impeller and substitute for conventional flocculators. The flow characteristics of turbines and hydrofoil type flocculators in turbulent fluids were observed using a standard k-$\epsilon$ Model and a computational fluid dynamics (CFD) simulation program- FLUENT The experiments were performed to compare PBT(Pitched Blade Turbine) flocculator with twisted hydrofoil type flocculators for velocity distribution, and floc formation at conventional water treatment plants in Korea. As a result of the CFD solution, twisted hydrofoil types are similar to hydrofoil flocculators for flow characteristics without regard to the twisted angle, On the other hand, it was established that turbine flocculators are greater than hydrofoil flocculators with flow unevenness and dead zone formation. Twisted hydrofoil type- II (Angle $15{\~}20^{\circ}$) is the most proper impeller for water flocculation from this point of view with a decreasing the dead zone, maintaining of the equivalent energy distribution and a drawing up of the sedimentation substance from the bottom of the flocculation basin.

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Stability Analysis and Design of a Nonlinear Neuromuscular Control System of a Myoelectric Prosthetic Hand

  • Pak, Pyong-Sik;Okuno, Ryuhei;Akazawa, Kenzo
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1489-1494
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    • 2003
  • A neuromuscular control system of a myoelectric prosthetic hand (PH) constitutes a nonlinear system with a dead zone whose magnitude is equal to its joint angle when the PH just grasps an object. This is because the neuromuscular control system remains an open-loop system until the PH grasps the object but it constitutes a feedback control system after the PH griped the object in which a torque induced in the fingers of the PH is fed back. To improve the transient performance of the control system, it is desirable to make the feed-forward gain as large as possible, so long as the stability of the system is not impaired. It is also desired that the control system remains stable even when the PH lifts a heavy or rigid object, because this makes the closed loop gain large and leads to the closed system unstable. According to the theory of stability analysis of nonlinear systems, we can only know the sufficient conditions that the system should be stable. Thus the nonlinear theory on stability is insufficient to be used to design the neuromuscular control system for improving its transient responses. This paper shows that the nonlinear system with a dead zone can be approximated to a linear feedback system and that well-known methods of analysis and design on linear control systems can be applicable. It is also shown through various simulation results that errors induced by approximation are practically negligible and thus the design methods are quite accurate.

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A Study on Automatic Seam Tracking using Vision Sensor (비전센서를 이용한 자동추적장치에 관한 연구)

  • 전진환;조택동;양상민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1105-1109
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    • 1995
  • A CCD-camera, which is structured with vision system, was used to realize automatic seam-tracking system and 3-D information which is needed to generate torch path, was obtained by using laser-slip beam. To extract laser strip and obtain welding-specific point, Adaptive Hough-transformation was used. Although the basic Hough transformation takes too much time to process image on line, it has a tendency to be robust to the noises as like spatter. For that reson, it was complemented with Adaptive Hough transformation to have an on-line processing ability for scanning a welding-specific point. the dead zone,where the sensing of weld line is impossible, is eliminated by rotating the camera with its rotating axis centered at welding torch. The camera angle is controlled so as to get the minimum image data for the sensing of weld line, hence the image processing time is reduced. The fuzzy controller is adapted to control the camera angle.

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A Study on Automatic Seam Tracking using Vision Sensor (비전센서를 이용한 용접선 자동추적에 관한 연구)

  • 조택동;양상민;전진환
    • Journal of Welding and Joining
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    • v.16 no.6
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    • pp.68-76
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    • 1998
  • A CCD camera with a laser stripe was applied to realized the automatic weld seam tracking. The 3-dimensional information obtained from the vision system made it possible to generate the weld torch path. The adaptive Hough transformation was used to extract laser stripes an to obtain specific weld points. It takes relatively long time to process image on-line control using the basic control using the basic Hough transformation, but it has a tendency of robustness over the noises such as spatter. For this reason, it was complemented with adaptive Hough transformation to have an on-line processing ability for scanning specific weld points. The dead zone, where the sensing of weld line is impossible, was eliminated by rotating the camera with its rotating axis centered at the weld torch. When weld lines were detected, the camera angle was controlled in order to get the minimum image data for sensing of weld lines. Consequently, the image processing time was reduced.

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