• Title/Summary/Keyword: Damaged Layer

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The Characteristics of Damaged Layer According to Depth of Cut in Micro Endmilling (마이크로 엔드밀링에서 가공깊이에 따른 가공변질층의 특성)

  • Lee, Jong-Hwan;Kwon, Dong-Hee;Park, Jin-Hyo;Kim, Byung-Min;Jung, Yoong-Ho;Kang, Myung-Chang;Lee, Seong-Yong;Kim, Jeong-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.77-83
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    • 2007
  • The study on damaged layer is necessary for machinability improvement in micro machining. The damaged layer in metal cutting is derived from plastic deformation and transformation of metal structure. The damaged layer affects micro mold life and micro machine parts. In this study, the damaged layer of micro machined surface of copper is evaluated according to various machining condition. The damaged layer structure and metallurgical characteristics are measured by optical microscope, and evaluated by cutting forces and surface roughness. The scale of this damaged layer depends on cutting process parameters and machining environments. By experimental results, depth of damaged layer was increased with increasing of cutting depth, also the damaged layer is less occurred in down-milling compared to up-milling during micro endmilling operation.

Characteristics of damaged layer in high speed end milling (고속 엔드밀 가공에서 가공변질층의 특성)

  • 김동은
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.326-331
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    • 2000
  • In this study, residual stress was investigated experimentally to evaluate damaged layer in high-sped machining. In machining difficult-to-cut material, residual stress remaining in machined surface was mainly speared as compressive stress. The scale of this damaged layer depends upon cutting speed, feed per tooth and radial cutting depth. Damaged layer was measured by optical microscope. The micro-structure of damaged layer was a mixed maternsite and austenite. depth of damaged layer is increased with increasing of cutting temperature, cutting force and radial depth. On the other hand, that is slightly decreased with decreasing of cutting force. The increase of tool wear causes a shift of the maximum residual stress in machined surface layer.

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The relation of Cutting conditions and Microscopic precision (고속가공시 절삭조건과 미시적 정밀도의 관계)

  • 강명창;김정석;이득우;김전하;김철희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.981-984
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    • 1997
  • This paper deals with the relation of cutting conditions and damaged layer by investigating cutting force, cutting temperature and residual stress in high speed machining. Damaged layer was measured using optical microscope on samples prepared by metallographic techniques. The scale of this damaged layer depends upon characteristics of cutting force and cutting temperature. Damaged layer depth increases with feed per tooth and radial depth. In a different another way, damaged layer remains almost unchanged according to spindle speed. Therefore, the effective method for decreasing damaged layer is that cut down feed per tooth and radial depth.

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A Study on Damaged Layer Characteristics according to Cutting Speed in End-milling (엔드밀 가공시 가공속도에 따른 가공변질층 특성 연구)

  • 황인옥;이종환;김전하;강명창;김정석;이득우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.778-781
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    • 2004
  • As the technique of high-speed end-milling is widely adopted to in machining field. The investigation for microscopic precision of workpiece is necessary for machinability evolution. In this study, cutting force, cutting temperature and microhardness were investigated to evaluate damaged layer in conventional machining and high-speed machining. Damaged layer was measured using optical microscope. The thickness of damaged layer depends on cutting process parameters, specially feed per tooth and radial depth. It is obtained that the characteristics of damaged layer is high-speed machining better than conventional machining.

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Characteristic evaluation of microscopic precision in high speed machining (고속가공에서 미시적 정밀도의 특성 평가)

  • 김철희;김전하;강명창;김정석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.352-357
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    • 2001
  • In this study, residual stress was investigated to evaluate damaged layer in high speed machining through simulation. In machining steel(STDll), residual stress remaining in machined surface was mainly appeared as compressive stress. The scale of this damaged layer more depends on feed per tooth and radial depth than spindle speed. Damaged layer was measured by optical microscope and hardness method. The micro-structure of damaged layer was a martensite because of cutting force and cutting temperature. Thickness of damaged layer is increased with incresing of feed per tooth and radial depth.

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Analysis for flying stability with damaged DLC layer by confined optical energy in TAMR system (하드디스크 드라이브에서 슬라이더의 DLC 층 손상에 의한 진동 특성 변화에 관한 연구)

  • Park, No-Cheol;Choi, Jonghak;Lim, Gunyup;Park, Kyoun-Su;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.984-985
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    • 2014
  • This research investigates to analyze the effect of laser of thermally assisted magnetic recording system on diamond like carbon (DLC) layer of slider. We investigated a damaged DLC layer of slider with laser spot-induced damage and analyze the effect of the damaged DLC layer in slider dynamics. The damaged DLC layer resulted in change of flying height and air bearing stiffness pressure.

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Nanoscale Fabrication in Aqueous Solution using Tribo-Nanolithography (Tribo-Nanolithography 를 이용한 액중 나노가공기술 개발)

  • 박정우;이득우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1315-1318
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    • 2004
  • Nano-scale fabrication of silicon substrate in an aqueous solution based on the use of atomic force microscopy was demonstrated. A specially designed cantilever with diamond tip, allowing the formation of damaged layer on silicon substrate easily by a simple scratching process (Tribo-Nanolithography, TNL), has been applied instead of conventional silicon cantilever for scanning. A slant nanostructure can be fabricated by a process in which a thin damaged layer rapidly forms in the substrate at the diamond tip-sample junction along scanning path of the tip and simultaneously the area uncovered with the damaged layer is being etched. This study demonstrates how the TNL parameters can affect the formation of damaged layer and the shape of 3-D structure, hence introducing a new process of proximal nanolithography in aqueous solution.

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Residual sterss and damaged layer in an intermittent hard turning (단속하드터닝에서 잔류응력과 가공변질층의 고찰)

  • 전준용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.270-276
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    • 2000
  • Hard turning has the potential to replace grinding process and to achieve significant reduction in production time and cost. The main applications for hard turning is finishing process, namely grinding process. Therefore, it must be able to satisfy high surface integrity of the workpiece. This paper discusses surface quality in terms of residual stress and damaged layer with respect to cutting parameters in an intermittent hard turning. Damaged layer experiment is carried out orthogonal array. From that is based on the orthogonal array. From the response table, cutting parameters are analyzed from the view point of the damaged layer and residual stress. From this experimental results, even though in the intermittent hard turning, surface integrity turns out be good enough for replacing grinding process.

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Nanoscale Fabrication in Aqueous Solution using Tribo-Nanolithography (Tribo-Nanolithography를 이용한 액중 나노가공기술 개발)

  • Park Jeong Woo;Lee Deug Woo;Kawasegi Noritaka;Morita Noboru
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.2
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    • pp.194-201
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    • 2005
  • Nanoscale fabrication of silicon substrate in an aqueous solution based on the use of atomic force microscopy was demonstrated. A specially designed cantilever with diamond tip, allowing the formation of damaged layer on silicon substrate easily by a simple scratching process (Tribo-Nanolithography, TNL), has been applied instead of conventional silicon cantilever for scanning. A slant nanostructure can be fabricated by a process in which a thin damaged layer rapidly forms in the substrate at the diamond tip-sample junction along scanning path of the tip and simultaneously the area uncovered with the damaged layer is being etched. This study demonstrates how the TNL parameters can affect the formation of damaged layer and the shape of 3-D structure, hence introducing a new process of AFM-based nanolithography in aqueous solution.

Effects of Excavation Damaged Zone on Thermal Analysis of Multi-layer Geological Repository (다층 심지층처분장 열해석에 미치는 암반손상대의 영향)

  • Cho, Won-Jin;Kim, Jin-Seop;Kim, Geon Young
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.17 no.1
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    • pp.75-94
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    • 2019
  • As the present single-layer repository concept requires too large an area for the site of the repository, a multi-layer repository concept has been suggested to improve the disposal density. The effects of the excavation damaged zone around the multi-layer repository constructed in the deep host rock on the temperature distribution in the repository were analyzed. For the thermal analysis of the multi-layer repository, the hydrothermal model was used to consider the resaturation process occurring in the buffer, backfill and rock. The existence of an excavation damaged zone has a significant effect on the temperature distribution in the repository, and the maximum peak temperatures of double-layer and triple-layer repositories can rise to $7^{\circ}C$ and $12^{\circ}C$, respectively depending on the size of the excavation damaged zone and the degree of decrease of the thermal conductivity. The dominant factor affecting the peak temperature in the multi-layer repository is the decrease of thermal conductivity in the excavation damaged zone, and the excavation damaged zone formed around the deposition hole has more significant effects on the peak temperature than does the excavation damaged zone formed around the disposal tunnel.