• Title/Summary/Keyword: DOE-2

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Interaction Factors and Response Surface Analysis on the Factors Influencing the Flow Front Temperature at Metal Injection Mold (금속사출 유동선단온도에 영향을 미치는 주요 인자들의 상호관계 및 반응표면분석)

  • Kim, Myoung-Ho;Yoon, Hi-Seak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.248-255
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    • 2013
  • The objective of this study is to optimize the Metal Injection Molding(MIM) process with design of experiments(DOE) and numerical analysis. To derive the optimal process condition, experiment or numerical analysis was performed under various process conditions. To analyze the interaction among influential factors contributing to the temperature at flow front and response surface in MIM, both central point and axial point were added to the full factorial design with 2 levels and 5 factors and then their impacts on response variable in 43 experimental conditions were analyzed and the significance was evaluated. As a result, sprue, runner, and gate were completely filled in about 0.247 seconds after injection, the front part of the green body was filled in about 0.3344 seconds, the green body except gate, etc changed to almost solid state in about 3.29 seconds, the Packinging pressure was completed in about 6.29 seconds, and the green body inside and outside and sprue, etc became solid in 13.2 seconds. The impact of individual or reciprocal action of factors on the temperature at flow front was analyzed through regular probability, test statistics, main effect, and interaction effect. As a result, of a total of 31 combinations of factors, 9 unit factors and reciprocal actions were significant, and the screening was also possible. A proper regression equation was drawn with regression analysis and response surface design on the response variable of temperature at flow front, and the applicability could be verified.

Investigation of Thermal Management Parameters of Metal Hydride Based Hydrogen Storage System (금속수소화물 기반 수소저장시스템의 열관리 인자 조사)

  • PARK, CHU SIK;KIM, JONG WON;BAE, KI KWANG;JEONG, SEONG UK;KANG, KYOUNG SOO
    • Journal of Hydrogen and New Energy
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    • v.29 no.3
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    • pp.251-259
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    • 2018
  • Metal hydride based hydrogen storage under moderate temperature and pressure gives the safety advantage over the gas and liquid storage methods. Still solid-state hydrogen storage including metal hydride is below the DOE target level for automotive applications, but it can be adapted to stationary or miliary application reasonably. In order to develop a modular solid state hydrogen storage system that can be applied to a distributed power supply system composed of renewable energy - water electrolysis - fuel cell, the heat transfer and hydrogen storage characteristics of the metal hydride necessary for the module system design were investigated using AB5 type metal hydride, LCN2 ($La_{0.9}Ce_{0.1}Ni_5$). The planetary high energy mill (PHEM) treatment of LCN2 confirmed the initial hydrogen storage activation and hydrogen storage capacity through surface modification of LCN2 material. Expanded natural graphite (ENG) addition to LCN2, and compression molding at 500 atm improved the thermal conductivity of the solid hydrogen storage material.

Adsorption Characteristics of Radioactive Cs Ion by Zeolite X (제올라이트 NaX에 의한 방사성 물질인 Cs 이온의 흡착 특성)

  • Lee, Chang-Han;Lee, Min-Gyu
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.2
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    • pp.66-73
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    • 2017
  • This study was to evaluate the influential parameters such as intial Cs concentration, reaction temperature, contact time and pH variation of solution on Cs adsorption. Using the experimental data, adsorption kinetics, isotherms and thermodynamic properties were analyzed. The Cs ion adsorption of the zeolite X was effective in the range from pH 5 to 10 and reached equilibrium after 60 minutes. The adsorption kinetics and isotherms of Cs ion with the zeolite X was described well by the pseudo-second-order kinetic and Langmuir isotherm model. The maximum adsorption capacities of Cs ion calculated from Langmuir isotherm model at 293~333 K were from 303.03 mg/g to 333.33 mg/g. It was found that thermodynamic property of Cs ion absorption on the zeolite X was spontaneous and endothermic reaction. The experimental data were fitted a second-order polynomial equation by the multiple regression analysis. The values of the dependent variable calculated by this best fitted model equation were in very good agreement with the experimentally obtained values.

Virtual Metrology for predicting $SiO_2$ Etch Rate Using Optical Emission Spectroscopy Data

  • Kim, Boom-Soo;Kang, Tae-Yoon;Chun, Sang-Hyun;Son, Seung-Nam;Hong, Sang-Jeen
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.464-464
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    • 2010
  • A few years ago, for maintaining high stability and production yield of production equipment in a semiconductor fab, on-line monitoring of wafers is required, so that semiconductor manufacturers are investigating a software based process controlling scheme known as virtual metrology (VM). As semiconductor technology develops, the cost of fabrication tool/facility has reached its budget limit, and reducing metrology cost can obviously help to keep semiconductor manufacturing cost. By virtue of prediction, VM enables wafer-level control (or even down to site level), reduces within-lot variability, and increases process capability, $C_{pk}$. In this research, we have practiced VM on $SiO_2$ etch rate with optical emission spectroscopy(OES) data acquired in-situ while the process parameters are simultaneously correlated. To build process model of $SiO_2$ via, we first performed a series of etch runs according to the statistically designed experiment, called design of experiments (DOE). OES data are automatically logged with etch rate, and some OES spectra that correlated with $SiO_2$ etch rate is selected. Once the feature of OES data is selected, the preprocessed OES spectra is then used for in-situ sensor based VM modeling. ICP-RIE using 葰.56MHz, manufactured by Plasmart, Ltd. is employed in this experiment, and single fiber-optic attached for in-situ OES data acquisition. Before applying statistical feature selection, empirical feature selection of OES data is initially performed in order not to fall in a statistical misleading, which causes from random noise or large variation of insignificantly correlated responses with process itself. The accuracy of the proposed VM is still need to be developed in order to successfully replace the existing metrology, but it is no doubt that VM can support engineering decision of "go or not go" in the consecutive processing step.

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Analysis of Ar Plasma Effects for Copper Nitride Passivation Formation via Design of Experiment (실험계획법을 통한 구리 질화물 패시베이션 형성을 위한 아르곤 플라즈마 영향 분석)

  • Park, Hae-Sung;Kim, Sarah Eunkyung
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.3
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    • pp.51-57
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    • 2019
  • To protect the Cu surface from oxidation in air, a two-step plasma process using Ar and $N_2$ gases was studied to form a copper nitride passivation as an anti-oxidant layer. The Ar plasma removes contaminants on the Cu surface and it activates the surface to facilitate the reaction of copper and nitrogen atoms in the next $N_2$ plasma process. This study investigated the effect of Ar plasma on the formation of copper nitride passivation on Cu surface during the two-step plasma process through the full factorial design of experiment (DOE) method. According to XPS analysis, when using low RF power and pressure in the Ar plasma process, the peak area of copper oxides decreased while the peak area of copper nitrides increased. The main effect of copper nitride formation in Ar plasma process was RF power, and there was little interaction between plasma process parameters.

A Study on Architectural Design Factors for Tall Office Buildings with Regional Climates based on Sustainability

  • Cho, Jong Soo
    • Architectural research
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    • v.7 no.2
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    • pp.13-21
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    • 2005
  • Throughout history, buildings have been interrelated with certain indigenous characteristics such as regional climate, culture and religions. In particular, the control of regional climate has been primarily a concern for compatibility with nature. In our modern age, technologies to control climate have been successfully developed in architecture but the consumption of large quantities of natural resources can also produce environmental problems. This study is based on the proposition that this negative trend can be minimized with architectural design that is motivated to coexist with a regional climate. This study develops these design strategies for tall office buildings by analyzing various combinations of building design configurations based on regional climates. The objective is to determine the optimum architecture of tall office buildings during the initial design process that will reduce energy consumption for regional climatic conditions. The eQUEST energy simulating program based on DOE-2.2 was used for this comparative analysis study of the energy use in tall office buildings based on architectural design variables and different regional climates. The results are statistically analyzed and presented in functional architectural design decision-making tables and charts. As a result of the comparison of architectural design consideration for tall office buildings in relation to regional climates, buildings physically need less energy consumption when the architecture is concerned with the regional climate and it produces a more reasonable design methodology. In reality, imbalanced planning which is architectural design's lack of regional characteristics requires additional natural resources to maintain desired comfortable indoor conditions. Therefore, the application of integrated architectural design with regional nature should be the first architectural design stage and this research produces the rational. This architectural design language approach must be a starting point to sustaining long-term planning.

A new method for automatic areal feature matching based on shape similarity using CRITIC method (CRITIC 방법을 이용한 형상유사도 기반의 면 객체 자동매칭 방법)

  • Kim, Ji-Young;Huh, Yong;Kim, Doe-Sung;Yu, Ki-Yun
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.29 no.2
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    • pp.113-121
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    • 2011
  • In this paper, we proposed the method automatically to match areal feature based on similarity using spatial information. For this, we extracted candidate matching pairs intersected between two different spatial datasets, and then measured a shape similarity, which is calculated by an weight sum method of each matching criterion automatically derived from CRITIC method. In this time, matching pairs were selected when similarity is more than a threshold determined by outliers detection of adjusted boxplot from training data. After applying this method to two distinct spatial datasets: a digital topographic map and street-name address base map, we conformed that buildings were matched, that shape is similar and a large area is overlaid in visual evaluation, and F-Measure is highly 0.932 in statistical evaluation.

A study on the application of DOE for optimization of blending oil with non-esterified biodiesel fuel at partial engine load (부분부하에서 비에스테르화 바이오디젤 5% 혼합유의 성능최적화를 위한 실험계획법 적용에 관한 연구)

  • Kim, Hee-Jung;Koh, Dae-Kwon;Yang, Ju-Ho;Koh, Sung-Wi;Kim, Yeong-Sik;Jeong, Tae-Young;Jung, Suk-Ho
    • Journal of Power System Engineering
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    • v.20 no.2
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    • pp.51-57
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    • 2016
  • Non-esterified biodiesel fuel is cheaper than esterified that because of a simple manufacturing process that only consists of filtering. Applicability of this on diesel engine with electronic control system was accomplished, then optimization adopting a fractional factorial design and response surface methodology was carried out at 25% and 50% of engine load in this study. Pressure of common rail and injection timing mainly effected on responses as specific fuel oil consumption and nitrogen oxides regardless of engine load. Estimations were 310.3 g/kWh of specific fuel oil consumption and 237 ppm of nitrogen oxides at 25% load, and 233.2 g/kWh of specific fuel oil consumption and 730 ppm of nitrogen oxides at 50% load. Tests to verify these estimations were accomplished and as the results, specific fuel oil consumption was 300.4 g/kWh and NOx was 277 ppm at 25% load and 236.8 g/kWh and 573 ppm at 50% load.

Statistical Analysis for Thickness and Surface Roughness of Printed Pattern in Roll-to-Roll Printed Electronics System (롤투롤 인쇄전자 시스템에서 인쇄패턴의 두께와 표면조도에 관한 통계적 분석)

  • Lee, Chang Woo;Kim, Nam Seok;Kim, Chang Wan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.287-294
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    • 2013
  • The roll-to-roll (R2R) printed electronics system is one of the most promising technologies for the printed electronics industry because of several advantages in terms of productivity and cost. In the R2R printed electronics system, the characteristics of the printed patterns are an important issue that determines the functional quality of the printed matter. This study analyzed how several main factors may affect the characteristics of printed patterns, especially the thickness and surface roughness. The statistical model for estimation of the printed pattern was developed as a function of the main factors using the design of experiment (DOE) methodology. Based on the statistical analysis results, the R2R printed electronics system can be designed to control the characteristics of printed patterns.

Correlationship of skeletodental factors to a relapse in class II correctionn (II급 부정교합 치료 후 재발과 골격치성요소의 상관성)

  • Chung, Ae-Jin;Lee, Doe-Hoon;Kang, Kyung-Wha;Kim, Sang-Cheol
    • The korean journal of orthodontics
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    • v.34 no.2 s.103
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    • pp.153-163
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    • 2004
  • The purpose of this study was to evaluate the postretention change of class II malocclusion treatment and to examine which factors were related to the relapse. Seventy-eight treated cases were divided into two groups according to the stability of treatment results. Various measurements in pre-treatment and post-treatment lateral cephalograms were evaluated and comparisons were drawn between the stable and relapse group by t-test and correlation analysis. 1. There were only a row differences in the skeletodental relationship in the pre-treatment phase between the stable and the relapse group. 2. Mandibles in the stable group were repositioned mote anteriorly than those in the relapse group. 3. Mandibular incisors were more uprighted to the basal bone and maxillary incisors were less lingualized in the stable group than in the relapse group. 4. Occlusal plane was inclined forward and downward in the relapse group.