• 제목/요약/키워드: D3 tool steel

검색결과 76건 처리시간 0.019초

STS304잘삭시 Chip Breaker를 이용한 Chip제어에 관한 연구 (A Study on the Chip Control in Machining STS304 Using a Chip Breaker)

  • Yeom, D.W.;Yu, K.H.;Seo, N.S.
    • 한국정밀공학회지
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    • 제11권6호
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    • pp.42-49
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    • 1994
  • One of the parameters that influence the productivity of every industry, involved in metal cutting, is the chip from ; continuous or broken chip. Chip form varies according to machining conditions, material used, tool geometry and chip breaker geometry. Therefore, in this study we carried out the experiment on the chip control in machining STS304 using an attached obstruction type chip breaker. Namely, with the change of a chip breaker distance, chip breaker angle, cutting characteristics in machining STS304 which is well-known as a machining difficult material and produces a saw-toothed chip. The results of the experiment are as follows : 1. The chip breaker distance and angle under which the preferred chip is produced, show 1.5mm and 60 .deg. , while chip breaker angle in machining an ordinary steel was well-known 45 .deg. . 2. During the cutting process, the change of feed than the change of velocity was applied as cutting conditions, effects more clearly on the chip breaking. 3. Considering a whole surface roughness, it is not advisable to apply chip breaker mentioned above for precision cutting.

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용접구조물 요접토우부의 잔류응력이 피로강도에 미치는 영향 평가 (Evaluation of Influence on the Fatigue Strength of Residual Stresses at the Welded Toe of Welded Structure.)

  • 차용훈;김하식;김일수;성백섭
    • 한국공작기계학회논문집
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    • 제10권4호
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    • pp.7-13
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    • 2001
  • This Study is to investigate the influence of weld residual stresses on the fatigue crack growth behaviors in pressure ves-sel reinforcement. In order to perform this study, the automatically welded specimens are prepared. The material is ASTM A516 grade 60 steel used in pressure vessel mainly. For pad-on-plate of skip welding continuous welding and PWHT specimen, fatigue crack initiation is generally initiat-ed at weld starting and end toe zone, and ruptured at weld starting toe zone, Fatigue life if pad-on-plate continuous speci-men is increased more than that of pad-on-plate skip fillet welding specimene about 85% under low load, about 20% under high load, and decreased than that of two-pad continuous welding specimen about 85%. In da/dN-$\Delta$ Κ curve under low load, pad-on-plate skip fillet welding specimen showed retardation on the initial crack, and the fatigue crack growth rate at the low region of $\Delta$Κ greater specimene E(3.8{\times}10^{-6}$mm/cycle). And the fatigue life of welding specimen was smaller than that of PWHT specimen.

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초경 볼 엔드밀의 TiAlN 코팅 처리조건이 건식가공환경에서 고경도 강재의 절삭 특성에 미치는 영향 (The Effect of TiAlN coated Ball End Mill on Cutting characteristic of High Hardness Steels in Dry Condition)

  • 박동순;원시태;이영주;허장회
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.344-349
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    • 2005
  • This paper is studied on the effect of TiAlN coated ball end mill on cutting characteristic of high hardness steels in dry cutting condition without coolant. KP4 steels[HRC32] and STD11[HRC60] heat treated steels wert: used as the workpiece and WC-Co ball end mill and single and multi layer TiAlN coated ball end mill were utilized. Results showed that TiAlN coated ball end mill were increased the cutting length than WC-Co ball end mill in the cutting speed$[245\~320m/min]$ about $2\~5$ times for KP4 steels and about $2.7\~4.3$ times for STD11 heat treated steels. The multi layer TiAlN coated ball end mill is good about $1.2\~1.7$ times for KP4 steels and STD11 steels than single layer coated.

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Surface removal of stainless steel using a single-mode continuous wave fiber laser to decontaminate primary circuits

  • Song, Ki-Hee;Shin, Jae Sung
    • Nuclear Engineering and Technology
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    • 제54권9호
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    • pp.3293-3298
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    • 2022
  • Removing radioactive contaminated metal materials is a vital task during the decommissioning of nuclear power plants to reduce the cost of the post-dismantling process. The laser decontamination technique has been recognized as a key tool for a successful dismantling process as it enables a remote operation in radioactive facilities. It also minimizes exposure of workers to hazardous materials and reduces secondary waste, increasing the environmental friendless of the post-dismantling processing. In this work, we present a thorough and efficient laser decontamination approach using a single-mode continuous-wave (CW) laser. We subjected stainless steels to a surface-removal process that repetitively exposes the laser to a confined region of ~75 ㎛ at a high scanning rate of 10 m/s. We evaluate the decontamination performance by measuring the removal depth with a 3D scanning microscope and further investigate optimal removal conditions given practical parameters such as the laser power and scan properties. We successfully removed the metal surface to a depth of more than 40 ㎛ with laser power of 300 W and ten scans, showing the potential to achieve an extremely high DF more than 1000 by simply increasing the number of scans and the laser power for the decontamination of primary circuits.

복합 입체형 정육면체 트러스 단위구조체의 강도 및 강성에 대한 해석 연구 (A Study on the Strength and Stiffness of Multi-Stage Cubic Truss Unit Structures)

  • 최정호
    • 한국융합학회논문지
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    • 제10권4호
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    • pp.139-145
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    • 2019
  • 이 논문은 복합 입체형 트러스 단위구조체에 대한 강도 및 강성을 연구하였다. 사용된 모델은카고메 모델과 정육면체 트러스 모델을 합한 core-filled 모델이다. 해석을 위해 사용한 재질 특성은 304 스테인레스 스틸로 탄성계수는 193GPa, 항복응력 215MPa이다. 이론식은 깁슨-애쉬비의 상대탄성 관계식을 바탕으로 이론식을 유도하였고, 상용도구인 Deform 3D를 사용하여 해석을 실시하였다. 결론적으로 이 단위모델에 대한 상대탄성력은 상대밀도의 1.25배와 상수 계수값과 상관관계를 형성하고, 탄성은 기공과 반비례한다. 그리고, 상대압축강도는 상대밀도와 1.25배의 상관관계를 이룬다. 이에 대한 증명은 실제 실험을 해야 하겠으며, 유도한 이론 관계식은 굽힘과 좌굴등의 기계적 거동을 추가로 고려해야 한다. 앞으로 입체공간의 구조에 따른 탄성 및 응력에 대해 지속적인 연구가 진행될 것이다.

저장탱크 바닥면 검사를 위한 누설자속 탐상 시스템 개발 (Development of MFL Testing System for the Inspection of Storage Tank Floor)

  • 원순호;조경식;이종오;장홍근;주광태
    • 비파괴검사학회지
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    • 제22권1호
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    • pp.38-44
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    • 2002
  • 누설자속법은 신뢰성과 경제성을 충족시키면서 정성적인 결과를 제공하는 비파괴시험법이다. 특히 저장탱크바닥판의 검사에 효과적으로 적용될 수 있음을 보여주었다. 이전에 저장탱크 qkekrvis의 검사에 사용되었던 초음파탐상법은 검사속도가 느리고, 적용에 따른 어려움으로 국부검사에 한정되어 왔다. 본 연구팀은 이러한 초음파탐상의 단점을 극복하고자 누설자속탐상법을 개발하였다. 개발된 시스템의 주요부분은 누설자속 발생부, 어레이센서, crawler 및 운용프로그램으로 구성되어 있고, 최종적으로 개발된 시스템이 6mm강판에서 ${\psi}3.2mm,\;d\;1.2mm$와 같은 인공결함을 검출할 수 있음을 보여주었다.