• Title/Summary/Keyword: D. Coating

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A Study of Mechanical Properties and Microstructure of ZrO2-Ag Depending on the Composite Route (ZrO2-Ag의 복합화 공정에 따른 기계적 특성 및 미세조직 평가)

  • Yeo, In-Chul;Han, Jae-Kil;Kang, In-Cheol
    • Journal of Powder Materials
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    • v.19 no.6
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    • pp.416-423
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    • 2012
  • This paper introduces an effect of a preparing $ZrO_2$-Ag composite on its mechanical properties and microstructure. In present study, $ZrO_2$-Ag was prepared by reduction-deposition route and wetting dispersive milling method, respectively. Two type of Ag powders (nano Ag and micron Ag size, respectively) were dispersed into $ZrO_2$ powder during wetting dispersive milling in D.I. water. Each sample was sintered at $1450^{\circ}C$ for 2hr in atmosphere, and then several mechanical tests and analysis of microstructure were carried out by bending test, hardness, fracture toughness and fracture surface microstructure. As for microstructure, the Ag coated $ZrO_2$ showed homogeneously dispersed Ag in $ZrO_2$ in where pore defect did not appear. However, $ZrO_2$-nano Ag and $ZrO_2$-micro Ag composite appeared Ag aggregation and its pore defect, which carried out low mechanical property and wide error function value.

High Temperature Oxidation Behavior of Plasma-sprayed Ti(Al,O)/$Al_2O_3$ Coatings on SS41 Steel (Ti(Al,O)/$Al_2O_3$ 플라즈마 코팅한 SS41의 고온산화 거동)

  • Choi, G.S.;Woo, K.D.;Lee, H.B.;Jeon, J.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.5
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    • pp.231-236
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    • 2007
  • High velocity oxy-fuel (HVOF) spraying was used to coat Ti(Al,O)/$Al_2O_3$ powder onto the SS41 steel plate. Macrostructure of the coated specimen has been investigated by scanning electron micrograph (SEM). High temperature oxidation behavior of the coated specimen and SS41 steel have been studied. From the results of SEM observation, Ti(Al,O)/$Al_2O_3$ powder was coated well onto the substrate SS41 steel. Porosity onto the coated layer was only 0.38%. The oxidation results showed that Ti(Al,O)/$Al_2O_3$ powder coated SS41 steel have improved little oxidation resistance at $900^{\circ}C$ in air, but improved remarkably oxidation resistance at $800^{\circ}C $ in air compare to the substrate SS41 steel.

Development Status of High Enthalpy Plasma Equipment (전북대 고온플라즈마 설비 구축 및 응용연구 소개)

  • Choi, Chea-Hong;Lee, Mi-Yun;Kim, Min-Ho;Hong, Bong-Guen;Seo, Jun-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.694-696
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    • 2011
  • The high enthalpy plasma research center in Chonbuk national university is under construction for four types of plasma equipments. The equipments are 1set of 0.4 MW class enhanced Huels type plasma equipment, 1 set of 2.4 MW class enhanced Huels type plasma quipment, 1 set of 60 kW RF plasma equipment and 1 set of 200 kW RF plasma equipment. 60kW RF plasma system is R&D and pilot scale production equipment of nano powder synthesis and plasma spray coating. 200kW RF plasma system is mass production equipment with high power capacity of nano powder synthesis. 0.4MW plasma system can be applied to the ground test facility for material testing under re-entry conditions for space vehicles.

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Ink Transfer Problem on a Cooled Paper (냉각된 종이의 잉크수리 문제에 관한 연구)

  • Jeon, Sung-Jai;Hong, Gi-Ahn;Youn, Jong-Tae
    • Journal of the Korean Graphic Arts Communication Society
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    • v.26 no.1
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    • pp.87-96
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    • 2008
  • Paper stock could be situated in a cooled environment seasonally and/or regionally otherwise it is stored in a controlled warehouse. In this paper, printing problems on a cooled paper are investigated and characterized in terms of paper properties. For this purpose, various kinds of sample are cooled down under a specially designed freezing device and printed for observing their printability. Causes for poor ink transfer on a cooled paper are suggested due to condensation, surface inactivity, and rheological change in ink film. Paperboards with higher amount of binder, thick and/or multi-coated layers are more vulnerable to poor ink trap. Severe drying of wet coating could cause a similar result as that of the coatings with higher binder formulation. It is shown that more absorptive porous structure is desirable for better ink receptivity in a cooled status. Printing on a dampened surface may be an indicator for ink transferability on a cooled paper. Finally, desirable directions for papermaker and printshop are suggested.

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The Study on the AC Interference of High Power Cable on Underground Gas Pipeline (전력케이블과 가스배관의 병행구간에 대한 교류부식 영향 검토 연구)

  • Bae, J.H.;Kim, D.K.;Ha, T.H.;Lee, H.G.;Kwak, B.M.;Lim, C.J.
    • Proceedings of the KIEE Conference
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    • 2000.07a
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    • pp.470-473
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    • 2000
  • Because of the continuous growth of energy consumption, and also the tendency to site power lines and pipelines along the same routes, the close proximity of high voltage structures and metallic pipelines has become more and more frequent. Moreover, normal steady state and fault currents become higher as electric networks increase in size and power. Therefore, there has been and still is a growing concern (safety of people marking contact with pipeline, risk of damage to the pipeline coating, the metal and equipment connected to pipeline. especially cathodic protection system) about possible hazards resulting from the influence of high voltage power system on metallic structures(gas pipeline, oil pipeline and water pipeline etc.). Therefore, we analyze the interference problems when the gas pipeline is buried with power cable in the same submarine tunnel. This paper present the results of the study about interference mechanism, AC corrosion, limitation of safety voltage and analysis of indiction voltage.

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Billet Treatment and Die Design for Net-Shape Forming of Gear by Cold Forging (정밀정형 냉간단조 기어성형을 위한 소재처리와 다이설계)

  • Kang K.G.J.;Park H.J.;Yun J.C.;Kim J.;Kang B.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.87-90
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    • 2004
  • In this paper, net-shape forming of an automobile gear is investigated. Barrel, a component of automobile start motor, is adopted as a net-shape forming. In order to accomplish the goal of net-shape forming without cutting of tooth and cam after forming, forming ability is raised through billet treatment and die design. As a technique of billet treatment spheroidizing annealing of billet to get low hardness and molybdenum disulphide coating to get low contact friction between billet and die is carried out. One of critical points of die design, fillet radii variation of tooth of die is applied to get smooth surface of barrel after cold forging. As a measurement of tooth accuracy, distance between two pins and lead-tooth alignments are investigated. Cam profile accuracy is checked with a 3D measuring instrument. Results obtained from the tests revealed reasonable result with respect to design goal. By these results, the paper shows that reasonable results can be obtained by billet treatment and die design for net-shape forming.

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Quantitative Evaluation of Scratch Related Tool Life for Stamping of UHSS Using Pin-on-Flat Surface Test (Pin-on-Flat Surface Test를 이용한 초고장력강판 스탬핑 금형의 정량적 스크래치 수명평가)

  • Choi, H.S.;Kim, S.G.;Kim, B.M.;Ko, D.C.
    • Transactions of Materials Processing
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    • v.22 no.2
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    • pp.86-92
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    • 2013
  • When stamping ultra-high-strength steel (UHSS), the phenomenon of galling, which corresponds to a transfer of material from the sheet to the tool surface, occurs because of the high contact pressure between tool and workpiece. Galling leads to increased friction, unstable interface conditions, scratches on the sheet and the tool surfaces and, eventually, premature tool surface failures. Therefore, a simple and accurate evaluation method for tool scratching is necessary for the selection of tool material and coating, as well as for a better optimization of process conditions such as blank holder force and die radius. In this study, the pin-on-disc (PODT) and pin-on-flat surface (POFST) tests are conducted to quantitatively evaluate scratch-related tool life for stamping of UHSS. The variation of the friction coefficient is used as an indicator of scratch resulted from galling. The U-channel ironing test (UCIT) is performed in order to validate the results of the friction tests. This study shows that the POFST test provides a good quantitative estimation of tool life based on the occurrence of scratch.

Surface modification of polymeric membranes for low protein binding

  • Higuchi, Akon;Tamai, Miho;Tagawa, Yoh-Ichi;Chang, Yung;Ling, Qing-Dong
    • Membrane and Water Treatment
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    • v.1 no.2
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    • pp.103-120
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    • 2010
  • Surface modification of microfiltration and ultrafiltration membranes has been widely used to improve the protein adsorption resistance and permeation properties of hydrophobic membranes. Several surface modification methods for converting conventional membranes into low-protein-binding membranes are reviewed. They are categorized as either physical modification or chemical modification of the membrane surface. Physical modification of the membrane surface can be achieved by coating it with hydrophilic polymers, hydrophilic-hydrophobic copolymers, surfactants or proteins. Another method of physical modification is plasma treatment with gases. A hydrophilic membrane surface can be also generated during phase-inverted micro-separation during membrane formation, by blending hydrophilic or hydrophilic-hydrophobic polymers with a hydrophobic base membrane polymer. The most widely used method of chemical modification is surface grafting of a hydrophilic polymer by UV polymerization because it is the easiest method; the membranes are dipped into monomers with and without photo-initiators, then irradiated with UV. Plasma-induced polymerization of hydrophilic monomers on the surface is another popular method, and surface chemical reactions have also been developed by several researchers. Several important examples of physical and chemical modifications of membrane surfaces for low-protein-binding are summarized in this article.

Polymer surfaces studied by sum-frequency vibrational spectroscopy

  • Kim, D.;J. Sung;H. M. Cheong;C. N. Whang;Y. Ouchi;T. limori;N. Matsuie;K. Seki
    • Journal of the Korean Vacuum Society
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    • v.12 no.S1
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    • pp.70-73
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    • 2003
  • Sum-frequency vibrational spectroscopy has recently been used to investigate the surface of the various polymers and was able to find the chemical compositions and structures specific to the surface. Here we report our studies on two specific polymer samples to demonstrate its capability. Polyimide thin films were made by spin coating on fused quartz and $CaF_2$ substrates. The sum-frequency signal originating mainly from the air/polymer interface showed markedly different spectra, indicating the structural change of the polymer surface depending on the underlying substrate. Various polyethylene surfaces were also investigated by sum-frequency vibrational spectroscopy. The surface of polyethylene samples in the CH-region showed different sum-frequency spectra, presumably due to the trace amount of additives having much higher concentration at the air/polymer interface. These examples demonstrate the surface and interface of the polymer could have different structure and chemical composition from those of a bulk, which can be studied effectively by surface nonlinear optical spectroscopy.

Antireflection layer Coating on the Epitaxial Base Si Solar Cell (에피텍셜 베이스 Si 태양전지의 광반사 방지막 처리)

  • 장지근;임용규;황용운
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2003.11a
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    • pp.141-144
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    • 2003
  • Si 태양전지의 기전력 형성에 이용되는 빛의 파장범위$(0.4{\mu}m\leq\lambda\leq0.97{\mu}m)$에서 AM1 스펙트럼과 Si 굴절율을 수학적으로 모델링하고 광반사 방지막$(SiO_2)$의 두께에 따른 Si 태양전지의 유효 광 흡수전력을 전산 모사하였다. 전산 모사로부터 얻어진 Si 태양전지의 유효 광흡수전력은 $SiO_2$막의 두께가 $500\AA$$1000\AA$일 때 각각 $520\;W/m^2$$450\;W/m^2$로 나타났으며, $d(SiO_2)=1000\AA$에서 최대광흡수 특성을 보였다. 광반사 방지막의 처리에 따른 유효 광흡수전력의 차이를 알아보기 위해 $SiO_2$막의 두께를 $500\AA$$1000\AA$으로 형성한 2종류의 에피텍셜 베이스 Si 태양전지$[EBS(500\AA),\;EBS(1000\AA)]$를 제작하고 효율특성을 분석한 결과, AM1 $100\;mW/cm^2$ 입사광 아래 $EBS(1000\AA)$ 전지는 $EBS(500\AA)$전지에 비해 효율이 약 $15\%$ 높게 나타났다.

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