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  • Title/Summary/Keyword: Cylindrical Tank

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Large Steel Tank Fails and Rockets to Height of 30 meters - Rupture Disc Installed Incorrectly

  • Hedlund, Frank H.;Selig, Robert S.;Kragh, Eva K.
    • Safety and Health at Work
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    • v.7 no.2
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    • pp.130-137
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    • 2016
  • At a brewery, the base plate-to-shell weld seam of a 90m3 vertical cylindrical steel tank failed catastrophically. The 4 ton tank "took off" like a rocket leaving its contents behind, and landed on a van, crushing it. The top of the tank reached a height of 30 m. The internal overpressure responsible for the failure was an estimated 60 kPa. A rupture disc rated at < 50 kPa provided overpressure protection and thus prevented the tank from being covered by the European Pressure Equipment Directive. This safeguard failed and it was later discovered that the rupture disc had been installed upside down. The organizational root cause of this incident may be a fundamental lack of appreciation of the hazards of large volumes of low-pressure compressed air or gas. A contributing factor may be that the standard piping and instrumentation diagram (P&ID) symbol for a rupture disc may confuse and lead to incorrect installation. Compressed air systems are ubiquitous. The medium is not toxic or flammable. Such systems however, when operated at "slight overpressure" can store a great deal of energy and thus constitute a hazard that ought to be addressed by safety managers.

Acoustic Emission Testing in Cylindrical-Type Storage Tank (원통형 저장탱크의 음향방출시험)

  • Kwon Jeong Rock;Lyu Geun Jun;Lee Tae Hee;Kim Jee Yoon
    • Journal of the Korean Institute of Gas
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    • v.4 no.1 s.9
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    • pp.9-15
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    • 2000
  • In order to investigate the structural defects of a cylindrical-type toluene storage tank, we carried out the acoustic emissions. The storage tank was manufactured with high strength steel in 1978 and its's first and second courses from bottom were entirely repaired, recently. Acoustic emissions were monitored with real time according to load sequences in the 75\~84% level range of maximum allowable load. Our results show a non-genuine acoustic emissions as well as a genuine characteristics. The pseudo emissions considered as valve noises were transiently occurred on shut-off processes of inlet valve regardless of water loading. The acoustic emission events occurred during water filling phase were estimated due to defects, and in the 75\~84% test load level no evidences of defect growth were observed. Those defects were ascertained as weld cracks and porosities through the post radiography testing conducted near active sensors.

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Earthquake Response Analysis of Cylindrical Liquid-Storage Tanks Considering Nonlinear Fluid-Structure Soil Interactions (비선형 유체-구조물-지반 상호작용 고려한 원통형 액체저장탱크의 지진응답해석)

  • Jin Ho Lee;Jeong-Rae Cho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.37 no.2
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    • pp.133-141
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    • 2024
  • Considering fluid-structure-soil interactions, a finite-element model for a liquid-storage tank is presented and the nonlinear earthquake response analysis is formulated. The tank structure is modeled considering shell elements with geometric and material nonlinearities. The fluid is represented by acoustic elements and combined with the structure using interface elements. To consider the soil-structure interactions, the near- and far-field regions of soil are modeled with solid elements and perfectly matched discrete layers, respectively. This approach is applied to the seismic fragility analysis of a 200,000 kL liquid-storage tank. The fragility curve is observed to be influenced by the amplification and filtering of rock outcrop motions at the site when the soil-structure interactions are considered.

Optimum design of axially symmetric cylindrical reinforced concrete walls

  • Bekdas, Gebrail
    • Structural Engineering and Mechanics
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    • v.51 no.3
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    • pp.361-375
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    • 2014
  • The main aim of this paper is to investigate the relationship between thickness and height of the axially symmetric cylindrical reinforced concrete (RC) walls by the help of a meta-heuristic optimization procedure. The material cost of the wall which includes concrete, reinforcement and formwork, was chosen as objective function of the optimization problem. The wall thickness, compressive strength of concrete and diameter of reinforcement bars were defined as design variables and tank volume, radius and height of the wall, loading condition and unit cost of material were defined as design constants. Numerical analyses of the wall were conducted by using superposition method (SPM) considering ACI 318-Building code requirements for structural concrete. The optimum wall thickness-height relationship was investigated under three main cases related with compressive strength of concrete and density of the stored liquid. According to the results, the proposed method is effective on finding the optimum design with minimum cost.

Estimation of Total Acoustic Radiation Power of Submerged Circular Cylindrical Structure Using Surface Vibration Velocity (접수 원통형 구조물의 표면 진동속도를 이용한 총 방사음향파워 계산)

  • Han, Seungjin;Lee, Jongju;Kang, Myunghwan;Bae, Sooryong;Jung, Woojin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.236-239
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    • 2014
  • Most naval underwater weapon system can be simplified to a circular cylindrical structure which has vibrating machineries inside. In order to predict efficiently the total acoustic radiation power of cylindrical structure, surface velocity is measured and radiation efficiency of surface element is calculated. Then, they are substituted to the surface pressure in the simplified Helmholtz integral equation which assumes acoustic far-field and plane-wave approximation at the surface. Surface velocity and total acoustic radiation power for a submerged cylinder are measured in water-tank. In this example, it is found that total acoustic power output obtained from the prediction is in good agreement with that of measurement in mid-high frequency range.

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Vibration Analysis of a Water Tank Structures (접수탱크구조의 진동해석)

  • Bae, S.Y.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.65-70
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    • 2005
  • A liquid storage rectangular tank structures are used in many fields of civil, mechanical and marine engineering. Especially, Ship structures have many tanks in contact with inner or outer fluid, like ballast, fuel and cargo tanks. Fatigue damages are sometimes observed in these tanks which seem to be caused by resonance with exciting force of engine and propeller. Vibration characteristics of these thin walled tanks in contact with fluid near engine propeller are strongly affected by added mass of containing fluid. Therefore it is essentially important to estimate the added mass effect to predict vibration of the tank structures. Many authors have studied vibration of cylindrical and rectangular tanks structures containing fluid. Few research on dynamic interaction among tank walls through fluid are reported in the vibration of rectangular tanks recently. In case of rectangular tanks, structural coupling between adjacent panels and effect of vibration modes of multiple panels on added mass have to be considered. In the present paper, coupling effect between panels of tank structure on added mass of containing fluid, the effect of structural constraint between panels on each vibration mode for fluid region have investigated numerically and experimentally.

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A Basic Study for Improvement of Performance of Ice Thermal Storage in Ice Storage Tank (빙축열조 성능향상에 관한 연구)

  • Park, J.W.;Lee, W.S.
    • Solar Energy
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    • v.19 no.4
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    • pp.11-20
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    • 1999
  • The study on ice thermal storage system is to improve total system performance and increase the economical efficiency in actual air-conditioning facilities. To obtain the high charging and discharging efficiencies in ice thermal storage system, the improvement of thermal stratification is essential, therefore the process flow must be piston flow in the cylindrical type. In the influence of the inlet port type, the inflowing water in the distributor type diffuses through the whole storage tank more than in the slot type. In case of the flow process in the ice storage tank, the upward flow type in the charging process and the downward flow type in the discharging process make the stratification well, thereby the loss of energy wored be smaller. The influence of the inlet temperature difference and the change of the inlet flow rate is intensive when the temperature difference is larger, the flow rate is smaller in case of charging and the results are opposite in case of discharging with the reason that the good coduction condition. The total effeciency of the ice thermal storge system is 73% on condition that the porosity in the thermal storage tank is 0.55. This result shows that cylinderical ice storage tank has better storage capacity than rectangular type in case of the same porosity.

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A Conceptual Design and Structural Efficiency Evaluation of 20ft Container Shape CNG Tank (20피트 콘테이너형 압축천연가스탱크의 개념설계 및 구조효율성 평가)

  • Kim, Young-Hun;Kim, Jung-Yeob;Lee, Jae-Wook;Song, Jae-Young
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.2 s.140
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    • pp.142-150
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    • 2005
  • Recently, the gas transportation system for CNG(Compressed Natural Gas) has been developed and several innovative approaches are presented from the aspects of commercial demand. In this study, a new type of 20ft container shape CNG tank with two and four cylinder intersections by using the intersecting spheres has been proposed. And the structural analysis of CNG tank with Mildsteel, API High Tensile Steel, Al-alloy and FRP has been carried out to compare the different types of pressure vessels of materials used. The analysis result shows that the proposed intersectional cylindrical type of CNG tank can be applied to the gas transportation system. And further study on the commercial analysis and associated equipments should be carried out for the practical applications.

Seismic Design Guidelines for Welded Steel Oil Storge Tank (KS B 6225) (강제석유저장탱크(KS B 6225)의 내진설계기준 개선 안)

  • Park, Jong-Ryul;O, Taek-Yeol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.544-552
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    • 2002
  • Recommended seismic design guide for the flat bottom vortical-cylindrical oil storage tanks in KS B 6225 is presented. Under earthquake excitations, the hydrodynamic pressure exerted on the tank walls produces overturning moment which may cause either a failure of the anchors or a buckling of the tank shell near its base. The basis for establishing design loads due to hydrodynamic pressure is described including seismic zone risk map in Korea, zone coefficients and the essential facilities factor. This procedure for calculating applied compressive stress on the shell base subjecting to seismic load and for estimating the allowable buckling stress is described.

Numerical Study on Flow Patterns of Impeller's Type in a Stirred Tank (혼합탱크 내의 임펠라 형태에 따른 유동 특성에 관한 수칙해석)

  • Oh, Sueg-Young;Song, Gil-Sub
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.454-459
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    • 2001
  • The present study is concerned with the flow patterns induced by other impellers in a rectangular tank Impellers are FBT(Flat blade turbine), PBT(Pitched blade turbine), Shroud turbine, Rushton Turbine, and Helical ribbon turbine. The solution of flows in moving reference frames requires the use of 'moving' cell zone. The moving zone approaches are MRF(Multiple reference frame), which is a steady-state approximation and Sliding method, which is a unsteady-state approximation. Numerical results using two moving zone approaches are compared with experiments by Ranade & Joshi, which have done extensive LDA measurements of the flow generated by a standard six-bladed Rushton turbine in a cylindrical baffled vessel. In this paper we simulated the flow patterns with above mentioned moving zone approaches and impellers. Turbulence model is RNG k-ϵ model.

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