• 한국진공학회지
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• 제14권1호
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• pp.7-16
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• 2005

두 개의 쌍원통 실린더를 구성하고 있는 기름-물 펌프는 차세대 저진공 펌프로의 활용이 가능하다. 하지만 설계개선을 위한 유동 해석 결과가 충분하지 않다. 경제적 측면에서 상업화 이전에 수치해석 방법에 의한 유동해석이 요구되고 있다. 유동 해석에 사용되는 상업용 코드(Fluent)을 사용하여 펌프의 설계에 필요한 자료를 제공하였다. 쌍원통 실린더와 고정 실린더 사이의 속도와 압력 분포 등의 유동변수를 분석하기 위하여 2차원 해석을 수행하였다. 본 수치해석 방법은 쌍원통 실린더로 구성된 펌프의 성능향상에 유용하게 사용할 수 있다.

• 대한기계학회논문집B
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• 제25권1호
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• pp.71-77
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• 2001

A flow visualization study using the oil film method and the smoke-laser light sheet arrangement is carried out to investigate the three-dimensional flow pattern around the free end surface region of a finite circular cylinder (aspect ratios of 1.25 and 4.25) mounted on a flat plate. The experiment is performed for the cases of two Reynolds numbers: 5.92${\times}$10$^3$and 1.48${\times}$10(sup)5. Various kinds of singular points on the free-end surface are disclosed from the oil surface flow visualization. The smoke-laser light sheet visualization, to aid in understanding the oil streak-line patterns, clearly demonstrates that a pair of tornado-like vortices marched along the downstream together with a pair of side tip vortices. A topological sketch to characterize the surface flow and the four vortices emanating from the top surface is included.

• KSTLE International Journal
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• 제8권2호
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• pp.29-34
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• 2007

Recently, requirements relating to performance, environment and noise in the oil hydraulic system of the heavy construction equipment have been reinforced continuously. In order to solve these technical trends, studies on the system compactness, operation under high pressure and great rotating speed, electronic control, substitute oil, and noise reduction have been progressed briskly. Among these recent studies, the system operation under high pressure is quite difficult to carry into effect due to mechanical limitations; that is, for realizing the system operation in the hydraulic pump under high pressure, the improvements or innovations on the design techniques, the manufacturing techniques, and the lubrication performance of the working oil are required. Accordingly, in this study, the stress distribution and optimum design factors under the maximum pressure were discussed by using stress analysis on the cylinder block of the hydraulic axial piston pump, which is one of the most important relative sliding regions.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2000년도 제32회 추계학술대회 정기총회
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• pp.221-227
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• 2000

The design of the valve plate is most important to increase efficiency in the oil hydraulic axial piston pump. A theoretical study was carried out to clarify the pressure characteristics at the land of the valve plate in the oil hydraulic axial piston pump. Dynamic pressure acts on the land of the valve plate was computed numerically with discharge pressure, rotational speed and swash plate angle. Pressure distribution between the valve plate and the cylinder block also was obtained with dynamic pressure. The results are applicable to improve the design technique of the valve plate in the oil hydraulic axial piston pump.

• Tribology and Lubricants
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• 제23권5호
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• pp.201-206
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• 2007

The bent-axis type piston pump which is driven by the piston rod works on the way that the piston rod drives the cylinder block, so the taper angle of the piston rod and the swivel angle between the cylinder block and the shaft are very important design factors. If the above factors cannot satisfy the conditions of optimum design, the friction loss between the cylinder bore and the piston increases, and the pump can even fail to work under conditions of severe friction and wear. Since the piston reciprocates in the cylinder bore with high velocity, and at the same time it rotates on its own axis and revolves on the center of the cylinder block, the decrease of the volume efficiency generated on account of the leakage between the cylinder bore and the piston. Therefore, to prevent this case, the piston ring is designed at the end of the piston, and the friction characteristics between the piston ring and the cylinder bore are in need of research due to its great influence on the performance of piston pump. Thus, in this paper, the elastic hydraulic oil's lubrication analyses of the film thickness, the pressure distribution, and the friction force, and so on, have been performed, and the lubrication characteristics between the piston ring and the cylinder bore are explored by the results of the numerical analysis, and it is contributed to realize the higher efficiency and the more advanced performance of the bent-axis type piston pump.

• 한국산학기술학회논문지
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• 제16권4호
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• pp.2424-2429
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• 2015

유압 피스톤 펌프에서, 고속 상대운동을 하는 실린더 블록과 밸브 플레이트는 누설 및 마찰 손실의 최적화를 위해 극단적으로 제어되어야 하는 특성을 가지고 있으며, 내압 특성 설계는 고압 성능에 매우 중요하지만 이에 대한 응력 해석에 관한 연구가 활발하게 수행되지는 않았다. 따라서 본 논문에서는 CATIA V5를 사용한 정적 응력 해석을 통하여 사판식 유압 피스톤 펌프의 실린더 블록과 밸브 플레이트의 응력과 변위를 해석하고자 하였으며, 실린더 블록의 최대응력은 실린더 뒷부분 동 재질의 접합 소재에 발생하며, 축방향에 비해 반경방향 작용압력이 응력과 변위에 더 큰 영향을 주고, 응력은 약 66%, 변위는 약 30% 더 크게 나타났다. 밸브 플레이트의 경우 재질 및 형상에 대한 검토가 요구됨을 알 수 있었다.

• 동력기계공학회지
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• 제13권6호
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• pp.29-34
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• 2009

Recently, we have a lot interest in a sudden rise of oil prices and a change weather for the earth warmming, so, development of new alternative fuels need in order to spare fossil fuel and reduce exhaust emissions for air pollution prevention. Biodiesel, which can be generated from natural renewable sources such as new or used vegetable oils or animal fats, may be used as fuel in diesel engine of compression ignition engine. In this paper, the combustion characteristics between neat diesel oil and biodiesel blends(10 vol.% biodiesel and 20 vol.% biodiesel) were tested using four stroke, direct injection diesel engine, especially this biodiesel was produced from soybean oil at our laboratory. This analysis showed that cylinder pressures, the rate of pressure rises and the rate of heat releases were decreased as the blending ratios of biodiesel to diesel oil increased because of lower heating value of biodiesel in spite of increased oxygen content in biodiesel.

• Journal of Mechanical Science and Technology
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• 제17권3호
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• pp.350-356
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• 2003

In this study, a numerical analysis for the piston secondary dynamics of small refrigeration reciprocating compressors is performed. In general, the length of cylinder in this class of compressors is shortened to diminish the frictional losses of the piston-cylinder system. So, the contacting length between piston and cylinder wall is in variable with the rotating crank angle around the BDC of the reciprocating piston. In the problem formulation of the piston dynamics, the variation in bearing length of the piston and all corresponding forces and moments are considered in order to determine the piston trajectory, velocity and acceleration at each step. A Newton-Raphson procedure was employed in solving the secondary dynamic equations of the piston. The developed computer program can be used to calculate the entire piston trajectory and the lubrication characteristics as functions of crank angle under compressor running conditions. The results explored the effects of some design parameters and operating conditions on the stability of the piston, the oil leakage, and friction tosses.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.415-416
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• 2002

Experiments have been conducted to investigate scuffing mechanism in oil lubricated piston-ring /cylinder sliding contacts. Samples were extracted from actual components to simulate the real contact geometry and other influencing conditions. A standard test machine. with some modifications, has been used for the investigation of the effects of surface temperature load and sliding velocity. preliminary tests were carried out to find the critical temperature of scuffing using gradient temperature under a constant load, reciprocating frequency and stroke. The experimental and analytical results show that a transition from lubricated contact to adhesion, accompanied by the phenomena such as material transfer between the two sliding surfaces, local contact welding and temperature rise, and sharp increase in friction coefficient, appears to contribute to the final failure of scuffing.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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• pp.381-382
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• 2002

The Fluid film between the valve plate and the cylinder block was measured by use of a gap sensor and the mercury-cell slip ring unit under real working conditions. During the operating periods, experiments with discharge pressure, revolution speed, and valve geometry was carried out for the fluid film on the valve plate. To investigate the effect of the valve shape, we designed two valve plates each having a different shape; the first valve plate was a plane valve plate. while the second valve plate was a spherical valve plate. It was noted that these two valve plates observed different aspects of the fluid film characteristics between the cylinder block and the valve plate. The leakage flow rate and the shan torque were also investigated in order to clarify the difference between these two types of valve plates. From the results of this study. we found that the spherical valve plate estimated good fluid film patterns and performance more than the other valve plate in oil hydraulic axial piston pumps.