• Title/Summary/Keyword: Cylinder method

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Fatigue crack propagation life evaluation of an autofrettaged thick-walled cylinder (자긴가공된 두꺼운 실린더의 피로균열 전파수명평가)

  • Lee, Song-In;Kim, Jin-Yong;Jeong, Se-Hui;Go, Seung-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.321-329
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    • 1998
  • To ensure the structural integrity of the autofrettaged thick-walled cylinder subjected to cyclic internal pressure loading, the fatigue crack propagation life of the cylinder was evaluated. Stress intensity factors of the external cracked cylinder due to internal pressure and autofrettage loadings were calculated using the finite element method. The fatigue crack propagation lives of the cylinder based on the fracture mechanics concepts were predicted and compared to the experimental fatigue lives evaluated from the C-shaped simulation specimens. There were good correlations between the predicted and experimental fatigue lives within a factor of 3 for the single and double grooved C-shaped simulation specimens. Predicted fatigue crack propagation lives of the double grooved cylinders were about 1.5-5 times longer than those of the single grooved cylinders depending on the levels of autofrettage.

Wave Interaction with a Porous Circular Cylinder of Non-Uniform Porosity (비 균일한 공극율을 갖는 투과성 원기둥과 파의 상호작용)

  • Cho, Il-Hyoung
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.23-31
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    • 2009
  • The interaction of incident monochromatic waves with a bottom-mounted vertical porous circular cylinder is investigated using the framework of the three-dimensional linear potential theory. The porosity of the circular cylinder is uniform vertically but varies in the circumferential direction. By adjusting the porosities of the circular cylinder, both the wave blocking performance of a porous semi-circular breakwater and the wave responses inside a circular harbor with an entrance are applied as calculation examples. It is found that the reflected waves, wave run-up, and wave forces are significantly reduced due to wall porosity, which are positive factors for a breakwater, and the amplification factor of a circular harbor at resonant frequencies is greatly reduced by a porous sidewall.

Vortex-Induced Vibrations of a Circular Cylinder at Low Reynolds Numbers

  • Lee, Minhyung;Lee, Sung-Yeoul
    • Journal of Mechanical Science and Technology
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    • v.17 no.11
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    • pp.1628-1637
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    • 2003
  • The vortex-induced vibrations of a circular cylinder at low Reynolds (Re) numbers are simulated by applying a method of the two-dimensional computational fluid dynamics coupled with the structural dynamics based on the multi-physics. The fluid solver is first tested on the case of a fixed cylinder at Re$\leq$160, and shows a good agreement with the previous high-resolution numerical results. The present study then reports on the detailed findings concerning the vibrations of an elastic cylinder with two degrees of translational freedom for a number of cases in which Re is fixed at 200, a reduced damping parameter Sg=0.01, 0.1, 1.0, 10.0 and the mass ratio M$\^$*/ = 1, 10.

Fatigue Behavior Analysis of Welded Rod/Knuckle Assembly for Hydraulic Cylinder (용접이음 된 유압 실린더용 로드/너클 조립체의 피로거동 해석)

  • Rhee, Hwanwoo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.4
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    • pp.93-99
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    • 2013
  • Parts and structures such as piston rod and knuckle joint for the use of hydraulic cylinder are often welded together in some fashion, usually due to cost and process effectiveness. Welding strongly affects the material by the process of heating and subsequent cooling as well as by the fusion process with additional filler material. Furthermore, a weld is usually far from being perfect, containing inclusions, pores, cavities, undercuts etc. As a consequence, fatigue failures appear in welded structures mostly at the welds rather than in the base metal, even if the latter contains notches. For this reason, fatigue analyses are of high practical interest for all welded structures under the action of cyclic loads. This paper describes the influence of welding parameters, material combinations and heat treatment on the fatigue behavior of welded cylinder rod. In addition, statistical characterization of stress-life response in weldment of hydraulic cylinder rod are presented.

Machining effect of the Autofrettaged Compound Cylinder (자긴가공된 이중실린더의 기계가공효과)

  • Park, Jae-Hyun;Lee, Young-Shin;Kim, Jae-Hoon;Kong, Jeong-Pyo;Cha, Ki-Up
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.620-625
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    • 2007
  • Autofrettage process is used for internal forming and sizing of cylinder designed to withstand high internal pressures. Once the tube is autofrettaged, it needs to be machined to its final dimensions both at the bore and its outer surface. This paper presents an analytical analysis and numerical analysis of machined compound cylinder using finite element code, ANSYS10.0. An analytical model for predicting the level of autofrettage following either inner, outer, or combined machining of the compound cylinder is developed for the autofrettage residual stress field is simulated by an autofrettaged pressure. The autofrettaged pressures are obtained by using trying-error method. As autofrettage percentage is 20 %, the numerical results are found to be in almost agreement with the analytical ones. However, as autofrettage percentage is 60 %, the numerical results have a little difference with the analytical ones.

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A Study on Fuel Transport Characteristics in a Port Fuel Injected Sl Engine during Transient Condition (흡기포트 분사방식의 가솔린 엔진에서 급가속시 연료 거동에 관한 연구)

  • 황승환;조용석;이종화
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.20-27
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    • 2003
  • In this paper, the fuel transport characteristics during transient condition was studied by using a Fast Response Flame Ionization Detector(FRFID). The quantitative measurement method for the inducted fuel mass into cylinder is studied. The inducted fuel mass into the cylinder was estimated by using calculated air-fuel ratio by hydrocarbon concentration of cylinder and air flow model. In order to estimate the transportation of injected fuel from the intake port into cylinder, the wall wetting fuel model was used. The two coefficient $\alpha$,$\beta$) of the wall-wetting fuel model was determined from the measured fuel mass that was inducted into the cylinder at the first cycle after injection cut-off To reduce an air/fuel ratio fluctuation during rapid throttle opening, the appropriate fuel injection rate was obtain from the wall wetting model with empirical coefficients. Result of air/fuel ratio control, air/fuel excursion was reduced.

Finite Element Analysis of Cylinder Head/Block Compound (엔진 실린더 헤드/블록의 유한 요소 해석)

  • Kim, Beom-Keun;Chang, Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.28-38
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    • 2003
  • Finite element analysis of cylinder heat/block compound under assembly, thermal and firing condition were performed. FE model including two cylinders with gasket, head bolts, liners and valve seats was used. FE modeling method and boundary conditions were introduced. Stress distribution and deformation of cylinder head and block under each loading condition were presented. Gasket pressure distribution and bore distortion level were predicted. Measured data of bore distortion was compared with the analysis results. The analysis result showed similar trends with the experimental data. High cycle fatigue analysis on the basis of this result has been performed in order to find the critical areas of the engine assembly.

Topology Optimization of Cylinder Block using Component Mode Synthesis (구분모드합성법을 이용한 실린더블록의 위상 최적 설계)

  • 윤성호;윤영근
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.177-183
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    • 2003
  • Vibration analysis using component mode synthesis method was carried out to identify that to some extent each component contributed to the whole vibration of a powertrain consisting of several components. This analysis helped decide the component to be modified to reduce the powertrain weight, without degrading its current vibration characteristics. As a result, a cylinder block was chosen as a redesign object. Topology optimization analysis was performed to design the topology of the cylinder block whose flange connected with the transmission was chosen to be the design domain. After all, a new prototype of cylinder block was manufactured based on the analysis results for the verification experiment. It was confirmed from the analytical and experimental results that u optimally designed cylinder block had an advantage over the current one in the powertrain weight, with the powertrain vibration characteristics improved slightly.

A Study on the Effect of Thermal Stratification of a Heated Cylinder Wake (가열된 원주후류의 열성층 영향에 대한 연구)

  • 김경천;정양범
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2454-2462
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    • 1994
  • The effects of thermal stratification on the flow of a stratified fluid past a heated circular cylinder were examined in a wind tunnel. Turbulent intensities, rms values of temperature and turbulent convective heat flux distributions in the heated cylinder wake with and without thermal stratification were measured by using a hot-wire and cold-wire combination probe. A phase averaging method was also used to estimated coherent motion in the near wake. It is found that the vertical turbulent motion in the stably stratified flow case dissipates faster than that of the neutral case, i.e., vertical growth of vortical structure is suppressed under the strongly stratified condition. The coherent motion of temperature makes a large contribution like velocity coherent motion. However, the coherent motions of temperature fluctuation become very different with the change of experimental conditions, though the velocity coherent motions are quite similar in all experimental conditions.

Numerical Investigation of Cross-Flow Around a Circular Cylinder at a Low-Reynolds Number Flow Under an Electromagnetic Force

  • Kim, Seong-Jae;Lee, Choung-Mook
    • Journal of Mechanical Science and Technology
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    • v.16 no.3
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    • pp.363-375
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    • 2002
  • The effect of the electromagnetic force (or Lorentz force) on the flow behavior around a circular cylinder is investigated by computation. Two-dimensional unsteady flow computation for Re=10$^2$is carried out using a numerical method of finite difference approximation in a curvilinear body-fitted coordinate system by solving the momentum equations including the Lorentz force as a body force. The effect of spatial variations of the Lorentz forcing region and forcing direction along the cylinder circumference is investigated. The numerical results show that the Lorentz force can effectively suppress the flow separation and oscillation of the lift force of circular cylinder cross-flow, leading to reduction of drag.