• Title/Summary/Keyword: Cylinder contact

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Design of Stroke Measurement System and Cylinder-type Capactive Sensor (실린더형 정전용량 센서 및 변위 측정시스템 설계)

  • Lee, Jae-gun;Lee, In-gon;Park, Sung-kyun;Hong, Ic-pyo
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2015.10a
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    • pp.910-912
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    • 2015
  • In this paper, we designed the novel capacitive sensor and system for measuring the position of the piston in hydraulic cylinder. The magnetic or LVDT sensors have been widely used to measure the position of the piston because of its high accuracy, but these types of sensor are very expensive and have difficulty in use because of its complexity. To overcome these disadvantages, we studied the optimized non-contact capacitive sensor and designed detecting system for accurate measuring the location of piston in hydraulic cylinder. The proposed capacitive sensor and detecting system have the possibility of practical use for hydraulic cylinder through experiments.

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A Study on Slamming Impact Pressure (슬래밍 충격 압력에 대한 연구)

  • Park, Jun-Soo;Oh, Seung-Hoon;Kwon, Sun-Hong;Chung, Jang-Young
    • Journal of Ocean Engineering and Technology
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    • v.23 no.1
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    • pp.67-73
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    • 2009
  • This study presents the results of a slamming experiment using a pneumatic cylinder. The employment of the pneumatic cylinder showed a relatively good repeatability when the results were compared with those of other slamming devices. The experiment was done for various incident angles. An air pocket was believed to cause a reduction in the magnitude of the impact pressure with an incident angle of $0^{\circ}$ for the water entry. A high speed camera was used in an attempt to locate the time of the contact between the bottom of the specimen and the free surface. It seemed that the maximum pressure occurred before the water contacted the bottom of the specimen.

A Study on the Characteristics of the Tube-to-Support Dynamic Impact Force Measurement Facility (튜브와 지지대 사이의 동적상호 충격력 측정장치 특성규명에 관한 연구)

  • 김일곤;박진무
    • Journal of KSNVE
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    • v.5 no.1
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    • pp.95-106
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    • 1995
  • Flow-induced vibration in heat exchanger (or fuel rod) in nuclar power plant can cause dynamic interactions between tubes and tube supports resulting in fretting-wear. To increase the reliability and design life of heat exchanger components, design criteria that establish acceptable limits of vibration and minimize fretting wear are necessary. The fretting-wear rate is dependent upon material combination, contact configuration, environmental conditions and tube-to tube support dynamic interaction. It is demostrated that the fretting -wear rate correlates well with tube-to-support contact force or work rate. The tube-to-support dynamic interaction, which consists of dynamic contact forces and tube motion, is used to relate single-span wear data to real heat exchanger configurations consisting of multi-span tube bundles. This paper describes the test facility to measure tube-to-support dynamic impact force and reports its dynamic characteristics through the four impact tests - a force transduces independent and external impact tests, central ring inside impact test and additional cylinder impact test. Through the tests the impact parameter change dependent upon the material difference of impacting ball is studied, and the impact parameters of Force Transducer Assembly components are measured. And also the dynamic behavior of Force Transducer Assembly is analyzed. The force measurement technique herein is shown to provide a reasonable measure of dynamic contact forces.

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Design Methodology of Main Bearing Cap by a Finite Element Analysis (베어링 캡 유한 요소 해석 설계 방법)

  • Yang, Chull-Ho;Han, Moon-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.80-86
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    • 2009
  • Main bearing cap is one of the essential structural elements in internal combustion engine. Main bearing cap guides and holds the crankshaft, withstanding the full combustion and inertia loads of the engine. A seamless design methodology using FEA has been proposed to produce a reliable design of main bearing cap. A Levy's thick cylinder model was applied to calculate the contact pressure between bearing shell and housing bore. A calculated contact pressure at housing bore is within the allowed limit comparing with that from bearing shell model. An adequate FEA model was suggested to obtain reliable solutions for the durability of main bearing cap. 3D global model consists of engine bulkhead, main bearing cap, and bolts. Sub-model consisting of cap and part of bolts is used to get detailed solution of main bearing cap. A very careful contact modeling practice is needed to resolve the convergence problems frequently encountering during combined geometric and material non-linear problems. A proposed methodology has been applied to the main bearing cap model successfully and obtained reliable stress results and fatigue safety factors.

Design of cylinder using chemical milling (케미컬 밀링을 이용한 실린더 설계)

  • Lee, Jong-Woong;Yoo, Joon-Tae;Jang, Young-Soon;Yi, Yeong-Moo;Cho, Gwang-Rae
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.504-509
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    • 2004
  • Chemical machining(CHM) is a special process which material removed by contact of strong etchant. The application as industrial process was started from aircraft industry after 2nd world war. Chemical milling, one of the CHM process, initially became commercial bussiness and it was called chem-mill. Even today, this process widely used to remove the material from aircraft wings and fuselage panel in aircraft industry. In this study, it is attempted to design the cylinder pattern which minimize the weight within the allowable stress using chemical milling.

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The study on the friction characteristics of spherical hydrostatic bearing for hydraulic piston motor (유압모터 구면 정압베어링의 마찰특성에 관한 연구)

  • 함영복;최영호;김성동
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.647-650
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    • 2001
  • In case of bent axis type axial piston hydraulic pump or motor, hydrostatic bearing used to achieve the lubrication effect on the mechanical sliding contact areas between the following pairs ; piston shoe and swash plate, valve plate and cylinder block, piston and cylinder block, etc. In this research, we designed two pairs of spherical ball joint in witch connecting rod piston end. The one is not hydrostatic bearing, the other is designed with spherical hydrostatic bearing in point of view minimum pumping power loss. By varying supply pressure on the piston, we can know that it is possible to reduce the friction torque by using hydrostatic bearing designed one. Finally, by comparing the results of driving torque between the two models, it was verified that the spherical hydrostatic bearing is well designed.

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Numerical Study on the Behavior Characteristics of a Screw in Injection Molding Machine (사출기 스크류의 변형거동 특성에 관한 수치해석 연구)

  • 김청균;조승현
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.30-37
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    • 2002
  • Single flighted screw injection technology is the most cost effective method for the production of film, sheet, pipe and the fundamental step in other processes including blow molding and injection molding. The temperature of polymer melts and injection pressure play a very important role in the injection molding machine. Thermal distortion and displacement of a screw by temperature difference and injection pressure difference ratio cause a friction and thermoelastic wear by metal-to-metal contact between the screw and the cylinder. In this paper we analyzed thermal distortions of a screw as functions of temperature distribution and pressure profiles by finite element analysis.

A Study on the Hydrostatic Test of Slipper Pad for Hydraulic Piston Motor (유압 피스톤모터용 Slipper Pad의 정압시험에 관한 연구)

  • 함영복;김광영;김형의
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.645-649
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    • 1997
  • In case of swash plate type axial piston hydraulic motor, hydrostatic bearing used to achieve the lubrication effect on the mechanical sliding contact areas between the following parirs ; sliooer-pad and swash plate,piston and cylinder bore,valve plate and cylinder block, etc. This study discussed the basic charateristic for the hydrostatic slipper-pad bearings with the capillary or orifice restrictor under static load condition. And, we also development of hydrostatic bearing tester for hydrostatic balancing test of pistion & slipper-pad assembly, and some experimental data on supply pressure step responce are reported.

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The Origin and Effect of Hot Spot Phenomena on Judder Vibration in Automotive Disk Brake (디스크 브레이크에서 열섬 현상이 발생되는 원인과 저더 진동에 미치는 영향)

  • Cho, Ho-Joon;Cho, Chong-Du;Kim, Myoung-Gu;Maeng, Ju-Won;Lee, Jae-Han
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.213-218
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    • 2006
  • Hot spot phenomenon is caused by non-uniform contact area between brake pad and disk frequent braking. Brake disk deformed by locally concentrated heat increases magnitude of frictional vibration. And this deformation can highly influence the judder vibration. In this experimental study, vibration and hot spot was measured in accordance with rotation of disk and pressure of master cylinder for finding the factors that causes hot spot phenomena. For comparing hot spot aspects with mode shapes of disk, mode shapes were measured by conducting modal test, and analyzed by using finite element analysis. Relation between hot spot phenomenon, and mode shape, pressure of master cylinder and rotation speed of disk respectively, was achieved by hot spot measurement and frequency analysis.

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Robust Design of Engine Head Gasket (엔진 헤드 개스킷 강건 설계)

  • Lee, Seungwoo;Yang, Chulho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.4
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    • pp.416-424
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    • 2016
  • A robust design of head gasket is pursued by using FEA model of engine assembly. Engine assembly model consists of cylinder head, block, gasket, and head bolt is constructed to understand a complex behavior of this engine compound. Thermal loading is performed on the assembled engine cylinder and block to obtain temperature field. Firing load is added to the results of heat transfer analysis to simulate the engine operation condition. Temperature filed results from heat transfer analysis are mapped into the structural mesh. Contact pressure distribution along the bead has been monitored for the engine operation condition. Based on the results obtained from the analysis, Taguchi method has been adopted for a robust design process of head gasket. Among the control factors, bolt size affects most robustness of head gasket sealing.