• Title/Summary/Keyword: Cyclone combustion

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Performance Evaluation of a Multistage-Cyclone Pre-heating Calciner and a Rotary Kiln Calciner: Case of a Cement Process (다단사이클론 예열소성로와 로터리킬른 소성로의 성능 모형평가: 시멘트공정사례)

  • Eom, Taegyu;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.20 no.2
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    • pp.14-27
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    • 2015
  • Calcination, which represents thermal decomposition of $CaCO_3$, is the key reaction in a cement process. Some reactions including heating-up also take place simultaneously in the calcination reactors. Basic thermal performance and dimensions of the reactors in two cases, which are a rotary kiln wih a four-stage cyclone pre-heater and a simple single rotary kiln, were compared. To employ the heat transfer, mass transfer and reaction rate as well as calcination, one-dimensional modeling was conducted in each case. Some simplification about the reactors was described, however, the reliable Nusselt number and heat transfer coefficients on the reactors were used to make results reliable.

A Study on the Combustion Characteristics of the Small Scale Cyclone Incinerate System for Sludge (슬러지용 소형 사이클론 소각 시스템의 연소특성에 대한 연구)

  • Park, Woo-Cheul;Lee, Hyun-Chang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.1
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    • pp.1-9
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    • 2007
  • The performance of the small scale cyclone incinerate system (100kg/hr) to process the sewage sludge containing high moisture is evaluated. The incinerate system design is based on properties of the domestic sewage sludge. The combustion characteristics of the incinerate system is tested and analyzed with the various operation conditions of the moisture level, the sludge feed rate and the auxiliary fuel feed rate. The pressure loss of the whole system is appeared relatively small of 700mmAq under the normal operating condition and the temperature distribution of the incinerator internal combustion is maintained less than 1000C. Auxiliary fuel of 4.7 1/hr is required to incinerate 100kg sludge which include 87% moisture. Because the inside temperature of the incinerator is maintained less than $1000^{\circ}C$, it is predicted that the most NOx measured is produced not from the heat during the combustion process but from the oxidation of the N ingredient in the sludge. From the component analysis of ash, the organic matter is not entirely detected. Accordingly, it is estimated that the complete combustion has been accomplished in the incinerator.

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Comparision of Combustion Characteristics of the Different Property Coal in Cyclone Combustor (사이클론 연소기에서 성상이 다른 석탄의 연소 특성 비교)

  • Hong, Sung-Sun;Hwang, Kap-Sung;Choi, Byung-Sun
    • Applied Chemistry for Engineering
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    • v.5 no.2
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    • pp.337-344
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    • 1994
  • Two coals which have a quite different properties were selected to compare the combustion characteristics in a cyclone combustor. The capacity of the combustion test rig is about 75kW and total volume is 5.7 liters. The pulverized sample coals are well burned from fuel rich(air ratio 0.4) to fuel lean(airs ratio 1.6). Two different property coals show quite different patterns of ash collection in slag pot, dust separator and combustion chamber. Combustion temperature of subbituminous coal is about $100^{\circ}C$ lower than bituminous coal at the entire region, and in case of bituminous coal, hot spot appeared at the lower part and axial line of the combustion chamber.

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Production of Carbonized Rice Husk by a Cyclone Combustor (III) (사이클론 연소기를 이용한 탄화왕겨의 제조 (III))

  • 김원태;노수영
    • Journal of Biosystems Engineering
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    • v.25 no.3
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    • pp.187-194
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    • 2000
  • One of effective utilization technique of rice husk is known to carbonize it for using as the culture materials. A series of study on the production of carbonized rice husk by a cyclone combustor shows that the carbonized rice husk produced have a strong alkalinity. Therefore, carbonized rice husk produced by a cyclone combustor is required to neutralize with proper normality. This work is the third part of a series on the production of carbonized rice husk by a cyclone combustor. In this work, the development of neutralization process was carried out in the range of experimental conditions recommended in the previous study. Those include the preheat temperature of combustion chamber of T1b=1273∼1373K, equivalence ratio =1.68∼2.17, auxiliary gas flow rates Qg=5.15∼6.43$\ell$/min. The injection technique of dilute acid was employed for neutralization. At the lower position of the outside of combustor, a dilute nitric acid selected as neutralization liquid was injected to the carbonized rice husk exhausted from the combustion chamber. The normalities of dilute nitric acid were varied to 0.01, 0.03 and 0.05N, respectively. The injection flow rates of the solution were changes from 1.7∼4$\ell$/min. The required carbonized and neutralized rice husk could be obtained at the dilute nitric acid with normality of 0.3N and flow rate of dilute nitric acid of 2∼3.5$\ell$/min. However, the carbonized and neutralized rice husks of about 10∼20% were destroyed by spray with high injection pressure.

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Production of Carbonized Rice Husk by a Cyclone Combustor(II) (사이클론 연소기를 이용한 탄화왕겨의 제조(II))

  • 김원태;노수영
    • Journal of Biosystems Engineering
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    • v.24 no.6
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    • pp.487-492
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    • 1999
  • One of effective utilization method of rice husk is to utilize it as culture material by carbonizing the rice husk. As a second part of a series to investigate the effective and continuous production of carbonized rice husk by a cyclone combustor, a non-slagging vertical cyclone combustor without vortex collector pocket was introduced. Isothermal and mixed firing with LPG and rice husk were undertaken in order to characterize the system. Inert rice husk was used during the isothermal test to find mass of rice husk collected. It was impossible to ignite rice husk itself over the experimental conditions considered in this experiment. Cyclone combustor was operated at temperatures of 1,273~1,473K. Detailed combustion data were obtained from a pilot unit with the air flow rate of 70m$^3$/h and rice husk feed of 2kg. The equivalence ratio ranged from 0.66 to 3.48. The auxiliary gas flow rate was varied from 3.22 to 12.86$\ell$/min. The weight reduction, pH and particle size distribution of carbonized rice husk were measured to evaluate the quality of carbonized rice husk. An analysis of exhaust gas emission was conducted to characterize the combustor. The required carbonized rice husk could be obtained at equivalence ratio of 1.68~2.17, combustor temperature of 1,273~1,373K and auxiliary gas flow rate of 3.22~6.43$\ell$/min. A method to reduce CO emissions should be employed.

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Numerical Simulation of the Mixing and Flow Characteristics in a Micro Cyclone Combustor (마이크로 사이클론 연소기의 혼합 및 유동특성에 관한 수치해석 연구)

  • Oh, Chang-Bo;Choi, Byung-il;Han, Yong-shik;Kim, Myung-bae;Hwang, Cheol-hong
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1900-1905
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    • 2007
  • A micro cyclone combustor was developed to be used as a heat source of thermoelectric power generator (TPG). The cyclone combustor was designed so that fuel and air were supplied to the combustion chamber separately. The mixing and flow characteristics in the combustor were investigated numerically. The global equivalence ratio (${\Phi}$), defined using the fuel and air flow rates, was introduced to examine the flow features of the combustor. The mixing of fuel and air inside the combustor could be well understood using the fuel concentration distribution. It was found that the weak recirculating zone was formed upper the fuel-supplying tube in case of ${\Phi}$ < 1.0. In addition, it was found that small regions that have a negative axial velocity exist near the fuel injection ports. It is assumed that these negative axial velocity regions can stabilize a flame inside the micro cyclone combustor.

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Numerical Simulation of the Mixing and Flow Characteristics in a Micro Cyclone Combustor (마이크로 사이클론 연소기의 혼합 및 유동특성에 관한 수치해석 연구)

  • Choi, Byung-ll;Han, Yong-Shik;Kim, Myung-Bae;Hwang, Cheol-Hong;Oh, Chang-Bo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.12
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    • pp.1042-1047
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    • 2007
  • A micro cyclone combustor was developed to be used as a heat source of thermoelectric power generator (TPG). The cyclone combustor was designed so that fuel and air were supplied to the combustion chamber separately. The mixing and flow characteristics in the combustor were investigated numerically. The global equivalence ratio ($\Phi$), defined using the fuel and air flow rates, was introduced to examine the flow features of the combustor. The mixing of fuel and air inside the combustor could be well understood using the fuel concentration distribution. It was found that the weak recirculating zone was formed upper the fuel-supplying tube in case of ${\Phi}$<1.0. In addition, it was found that small regions that have a negative axial velocity exist near the fuel injection ports. It is assumed that these negative axial velocity regions can stabilize a flame inside the micro cyclone combustor.

Development of cyclone combustion system for combustion of low calorific value gases(LCVG) (저발열량 가스 연소를 위한 선회연소시스템 개발)

  • 이시훈;임영준;현주수;손영준;천석현;한광조
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.05a
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    • pp.69-72
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    • 2002
  • 저발열량 가스(LCVG : low calorific value gases)는 석탄 가스, coke oven gas, carbon black waste gas, 화학공정 폐가스, 휘발성 유기화합물(VOC) 등 다양하다. 발열량 150~2,000㎉/m$^3$정도의 가스를 말하며 주요 조성은 H$_2$, CO, CH$_4$ 등이다. 화학공정 폐가스나 휘발성 유기물질 배출공정에서는 저농도(LEL 25% 이하)의 유기물질이 주 조성이다.(중략)

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Aerothermal Vortex Technologies in Aerospace Engineering

  • A. A. Khalatov;Nam, Chung-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.2
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    • pp.163-184
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    • 2004
  • Vortex flow fundamentals have been investigating for about hundred years and many distinguished features had been discovered and comprehensively studied over that time. Due to unique hydrodynamic features vortex flows are now widely used in many industrial applications, including energy and power systems. combustion chambers. fuel sprayers. heat exchangers. clean-up systems. drying chambers. Up to recently aerospace engineers employed vortex flow only in combustion systems to stabilize a flame zone or in advanced heat exchangers to enhance heat transfer processes. This paper provides an overview of some recently developed aerothermal vortex technologies applied to aerospace engineering.

Theoretical Study on the Characteristics of Pulverized Coal Combustor with 2 Stage Combustion (2단 연소방법에 의한 미분탄 연소기의 특성에 관한 이론적 연구)

  • Joo, Nahm-Roh;Choi, Sang-Il;Kim, Ho-Young
    • 한국연소학회:학술대회논문집
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    • 1997.06a
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    • pp.103-112
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    • 1997
  • In the combustion of the pulverized coal compared with that of liquid fuel or gaseous fuel, serious pollutants such as ash, $NO_x$ and $SO_x$ are released to surroundings. The objective of this study is the reduction of such pollutants in the combustion process. The modeling of cyclone combustor which uses the method of two stage combustion was carried out. The main burner length, scattering angle and air/fuel ratio were considered as parameters. The results show that the shorter the main burner length is, the less the amounts of coals which exit the combustor directly are, but the scattered input of coal is required anyway in order to collect all ashes. It is recommended that the shorter the main burner length is, the less the scattering angle is. And in the case of the scattered input compared with no scattering, the temperature in the combustor is more uniform and the amount of volatile is more reduced.

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