• 제목/요약/키워드: Cutting-edge Technology

검색결과 353건 처리시간 0.025초

AE센서에 의한 다중 절삭트러블 감시에 관한 연구 (A Study on the Monitoring of multi-Cutting Troubles Using an AE Sensor)

  • 원종식
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.39-45
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    • 2000
  • This paper describes the fundamental investigations on the in-process monitoring techniques focused on Acoustic Emission(AE) based on analytical method. Experiments were conducted on a CNC lathe using conventional carbide insert tools under various cutting conditions. As the result of this study a suggestion is given about the multi-purpose use of AE-signals detected with a single sensor for the monitoring of tool wear, built-up edge and chatter vibration in turning process.

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비절삭저항 상수 변화에 따른 절삭력 분석 (An analysis of cutting force according to specific force coefficients)

  • 김종도;윤문철
    • 한국기계가공학회지
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    • 제13권2호
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    • pp.108-116
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    • 2014
  • Considering the run-out effect and cutting force coefficients, the cutting force profile of half immersion end-milling was analyzed in detail. The effects of three specific cutting-force coefficients and three edge-force coefficients are verified. Through a detailed investigation, it is proved that the radial cutting force coefficients and are the major factors which increase the cutting forces Fx and Fy in end-milling. However, the axial cutting force coefficients have no influence on the force Fx and Fy changes in end-milling. Also, the analyzed end-milling force model shows good consistency with the actual measured force with regard to Fx and Fy. Thus, this model can be used for the prediction of the force history in end-milling with run-out, and it incurs a different force history with different start and exit immersion angles as well as holding effects.

세라믹 연삭에서 다이아몬드 휠의 연삭 특성 및 마멸 거동 (Grinding Characteristics and Wear Behavior of Diamond Wheel in Ceramic Grinding)

  • 박병규;문홍현;김성청
    • 한국공작기계학회논문집
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    • 제12권5호
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    • pp.8-14
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    • 2003
  • The characteristics of grinding and wear behavior of diamond wheel for grinding ceramic materials was investigated in this study. In case of $Si_3N_4$, the wear of wheel was large, the finding force was relatively stable and the fluctuation of surface roughness n small. On the other hand in case of $Al_2O_3$ and $ZrO_2$, the wear of wheel and surface roughness were decreasing, the grinding force was increasing. During grinding with vitrified bond wheel, $Si_3N_4$ shows renewal of cutting edge while $Al_2O_3$ and $ZrO_2$ show glazing phenomenon of cutting grains. We have found that it possible to observe the behavior of grinding wheel by grinding ratio, grinding resistance, surface roughness and cutting edge ratio. Through the grinding experiments, it was found that grinding life of diamond wheel is 20 times for $Si_3N_4$, and 40 times fir $Al_2O_3$ and $ZrO_2$.

비대칭 레이저 빔에 의한 유리 절단 시 파단 효과 (The Fracture Effect of a Non-Symmetric Laser Beam on Glass Cutting)

  • 윤상우;김주한
    • 한국생산제조학회지
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    • 제24권4호
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    • pp.428-433
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    • 2015
  • A non-symmetric laser beam was used for cutting a thin glass substrate and its effect was investigated. In laser cutting of brittle materials, controlling crack initiation on the surface is crucial; however, it is difficult to ensure that crack propagation occurs according to a designed laser path. A lot of deviation in crack propagation, especially at the edge of the substrate, is usually observed. A non-symmetric laser beam generates a non-uniform energy distribution, which enhances directional crack propagation. A 20-W pulsed YAG laser was used for cutting a thin glass substrate. Parametric analysis was carried out and the crack control of the non-symmetric laser beam was improved. A theoretical model was presented and the limitations of the proposed process were also discussed.

스테인레스강 절삭가공에서 공구의 온도 특성에 대한 실험적 연구 (An Experimental Study of the Temperature Characteristics of a Cutting Tool in Machining of Stainless Steel)

  • 권용기
    • 한국생산제조학회지
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    • 제5권1호
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    • pp.9-16
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    • 1996
  • This is an experimental investigation of the temperature generated in a cutting tool during the machining of stainless steel. The temperature results from the wear of the cutting tool are considered in order to investigate the relation between cause and effect of these factors. This possibility has been tested using a thermocouple technique to record temperature vs. time curves for a variety of cutting conditions. This is done by employing a thermocouple inserted on the tool tip near the major cutting edge. Temperature distributions are calculated using finite element method and compared to the contour maps measured by an optical system. It suggests that the temperature gradients and the tool performance will be dependent on certain facotrs in tool geometry when cutting this material.

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난삭재 고속가공에서의 엔드밀링 공정의 절삭력 해석 (Cutting Force Analysis in End Milling Process for High-Speed Machining of Difficult-to-Cut Materials)

  • 전태수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.359-364
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    • 1999
  • Due to rapid growth of die and mould industries, it is urgently required to maximize the productivity and the efficiency of machining. In recent years, owing to the development of new kinds of material, die and mould materials are much harder and it is more difficult to cut. In this study, the workpiece SKD11(HRC45) is cut with TiAlN coated tungsten-carbide cutting tools. To find the general characteristics of difficult-to-cut materials, orthogonal turning test is performed. Orthogonal cutting theory can be expanded to oblique cutting model. The oblique cutting process in the small cutting edge element has been analyzed as orthogonal cutting process in the plane containing the cutting velocity vector and chip-flow vector. Hence, with the orthogonal cutting data obtained from orthogonal turning test, the cutting forces can be analyzed through oblique cutting model. The simulation results have shown a fairy good agreement with the test results.

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프로펠러 Edge 수정에 의한 프로펠러 회전수 증가에 관한 소고 (A Note on the Propeller Rotational Speed Increase due to the Propeller Blade Edge Modification)

  • 최군일;김동진;박명규
    • Journal of Advanced Marine Engineering and Technology
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    • 제17권2호
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    • pp.1-8
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    • 1993
  • The cases and the treatments of the rotational speed losses of marine propellers are examined and practical modification methods are discussed. The cutting of the propeller diameter, the modification of propeller pitch and the propeller blade edge modification are briefly reviewed. An example for the propeller blade edge modification, which is regarded to have advantages in cost and workmanship, is presented for a propeller of a large ship.

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3D 프린팅 패션에 나타난 콜라보레이션(Collaboration) 사례연구 (A Case Study on Collaborations in 3D Printing Fashion)

  • 박수연;유영선
    • 복식
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    • 제66권7호
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    • pp.124-138
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    • 2016
  • The present study observes collaboration methods in which 3D printing was a part of the fashion manufacturing process, expression methods of such cases, and their ripple effects. As a result, the three types of collaborations between fashion designers and other industry fields, fashion brands and 3D printing companies, and fashion designers and artists. Case analysis results and ripple effects found according to each collaboration method were as follows. First, in collaborations found were between fashion designers and other industry fields, 3D printed fashion works with futuristic images were seen through the fusion of future industries, which claim to support cutting edge digital technology, and creative fashion design. As they were mainly collaborations between automobile industries with cutting edge images or digital related industries and fashion designers, they were expressed as a new form of experimental clothing, and were used as strategies to improve future corporate images of the high tech industry. Second, in collaborations between fashion brands and 3D printing technology businesses, the sporting good brands and the shoe industry attempted to let their products be known through the promotion of functional material or ergonomic technology. While they emphasize practicality by mainly using flexible material, they were mainly proposed as functional sporting goods for famous players or as shoe accessories, so methods are still used for public distribution as brand promoting marketing strategies. Third, with collaborations between fashion designers and artists, creative pieces were shown through the grafting of 3D printing technology, the artistry of artists, and the experimentation of fashion designers. In particular, the innovative value of fashion as art was created through the union of the artistic 3D modeling technology support of artists and the creativity of designers. Like this, 3D printing fashion can graft the cutting edge nature of fashion to other industry fields through collaborations, enhancing pacesetting images, and in the fashion field, it can improve possibilities for innovations in the fashion industry through the support of 3D printing technology businesses and artists, raising expectations towards future human living.

공구형상에 따른 CFRP(Carbon Fiber Reinforced Plastics) 복합재료의 절삭 특성에 관한 연구 (A study on the machinability of Carbon Fiber Reinforced Plastics on tool shape)

  • 신봉철;김규복;하석재;조명우
    • 한국생산제조학회지
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    • 제20권6호
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    • pp.799-804
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    • 2011
  • CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.

단결정 다이아몬드공구 제작 기술을 통한 초정밀 미세패턴 가공 연구 (Research on ultra-precision fine-pattern machining through single crystal diamond tool fabrication technology)

  • 정성택;송기형;최영재;백승엽
    • Design & Manufacturing
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    • 제14권3호
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    • pp.63-70
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    • 2020
  • As the consumer market in the VR(virtual reality) and the head-up display industry grows, the demand for 5-axis machines and grooving machines using on a ultra-precision machining increasing. In this paper, ultra-precision diamond tools satisfying the cutting edge width of 500 nm were developed through the process research of a focused ion beam. The material used in the experiment was a single-crystal diamond tool (SCD), and the equipment for machining the SCD used a focused ion beam. In order to reduce the influence of the Gaussian beam emitted from the focused ion beam, the lift-off process technology used in the semiconductor process was used. 2.9 ㎛ of Pt was coated on the surface of the diamond tool. The sub-micron tool with a cutting edge of 492.19 nm was manufactured through focused ion beam machining technology. Toshiba ULG-100C(H3) equipment was used to process fine-pattern using the manufactured ultra-precision diamond tool. The ultra-precision machining experiment was conducted according to the machining direction, and fine burrs were generated in the pattern in the forward direction. However, no burr occurred during reverse machining. The width of the processed pattern was 480 nm and the price of the pitch was confirmed to be 1 ㎛ As a result of machining.