• Title/Summary/Keyword: Cutting velocity

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Influence of Cropped Initial Billet Shape on the Dimensional Tolerance and Tool Life (크로핑 된 초기소재 형상이 금형수명 및 제품의 정밀도에 미치는 영향)

  • Lee D. J.;Kim D. J.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.86-89
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    • 2000
  • In cold forging by multi stage former, crowing process is important process for the high production rate and automation of forging process. But various cropping defects occur in cropping process such as orthogonality, ovality and unevenness, etc. These defects have harmful effects on the dimensional tolerance of products and tool life. So in this study, the cropping experiment is performed to examine influence of cropping process variables(clearance, cutting velocity, H/D) on occurrence of crowing defects and optimum process variables are selected, and then FE analysis is performed to verify influence of these defects on dimensional tolerance and tool life.

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A Study on the Chip Flow Using Finite Element Method (유한요소법을 이용한 칩유동에 관한 연구)

  • 김경우;김우순;최현민;채왕석;김동현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.891-894
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    • 2001
  • In this work, an effort is made to investigate the behavior of a chip, from its initial flow to its final breaking stage. The expression for chip flow in grooved tools is verified analytically using FEM. Cutting parameters like velocity and depth of cut have a profound influence on chip flow behavior. Chip curling increases and, for a given tool geometry, effectiveness of the groove increases with increasing depth of cut. The feasibility of tool design using FEM simulations is also demonstrated. Optimization of tool geometry results in better chip control.

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Design of Elliptical Lobe Type Gear with Involute Profile (타원계 엽형기어의 설계 및 동특성에 관한 연구)

  • 유명섭
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.7-14
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    • 1998
  • Noncircular gears have been used for obtaining the modified anglualr velocity ratio between parallel axes. The elliptical gear, which is a kind of noncircular gears, makes use of ellipse as a pitch curve, and is applied for the measurement of the discharge of liquid. The applications of an elliptical gear are more advantageous than any other mechanism as like a crank-slider linkage or a cam mechanism in view of the accuracy and the reliability to transmit the prescribed motion. In this paper, acceding to the theoretical involute tooth profile, two pairs of the elliptical gears were manufactured by using CNC wire electronic discharge machine. The proper ranges of the operating pressure angle and of module not to generate under cutting are studied on the change of the eccentricity, because it is the eccentricity of the pitch curve that determines most of the characteristics of the elliptical gear and then the vibration analysis is executed for the verification of harmonious rotating.

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Experimental Study on the Flow Characteristics of High Pressurized Jets Depending upon Aspect Ratio (노즐 형상비에 따른 고압 분사류의 유동특성에 관한 실험적 연구)

  • Namkung J.H.;Lee S.J.;Kim K.C.;Lee S.G.;Rho B.J.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.233-236
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    • 2002
  • The high-pressurized spray nozzle is used f3r special washing and cutting with strong impact force. The performance of this nozzle, which focused on spray penetration and radial dispersion, was mainly investigated to maximize the momentum and minimize the flow loss. Hence, our experimental research was conducted by changing the aspect ratio ranging from 0 to 3 with nozzle outlet of 1.1. The spray trajectory far high-pressurized water was experimentally investigated using PDPA diagnostics, which was available at spray downstream region. As the spray at upstream near the nozzle exit did not show the improved disintegration. The results showed empirical correlation with regard to non-dimensional axial velocity distribution, spray penetration, and radial spreading rate with photographic visualization.

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A study on the linear motor feed flexible disk grinding system (리니어모터 이송 유연성 연삭가공 시스템에 관한 연구)

  • 유송민;최명진;신관수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.309-314
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    • 2004
  • A flexible disk grinding system process has been introduced that utilized varying disk orientation with respect to workpiece along with the applied feed speed. Various process conditions including cutting speed, maximum feed speed and orientation angles could applied to observe process outcomes. Even though continuous and constant feed speed has been applied to the process, the results from the trapezoidal input velocity profiles would be observed and compared. Based on the control strategies including neural network methodologies, several output results were compared to find the optimum process condition. Two axis control results were displayed showing better performance with higher trajectory error for larger training epoch.

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Dynamic Response Assessment of Space Use Telescope (우주용 광학구조체의 진동응답 평가)

  • Cho, Hee Keun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.1
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    • pp.87-93
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    • 2015
  • The dynamic responses of a telescope loaded on an STSAT-3 satellite were analyzed, and environmental tests were conducted to verify the reliability of the design. The space use telescope COMIS (compact imaging spectrometer) is a major payload of the STSAT-3 launched on November 21, 2013. Vibration responses such as the acceleration, displacement, and velocity with respect to random vibration and shock impulse inputs were obtained based on theoretical fundamentals in conjunction with finite element analysis. The main focus of this study was on developing technology for accurate and/or favorable modeling and analysis of the structure and fitting the results to that of experiments. Cutting-edge technology for manipulating the vibrations of a space use telescope is suggested.

Evaluation on Material Properties of 3Cr-lMo-0.25V Steel by Electromagnetic Methods (전자기법을 이용한 3Cr-lMo-0.25V 강의 물성 평가)

  • Nam, Young-Hyun;Ahn, Bong-Young;Lee, Seung-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.2
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    • pp.255-261
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    • 2003
  • It is advantageous to use NDE methods to assess the mechanical properties of materials since the conventional method is time-consuming and sometimes requires cutting of sample from the component. The NDE parameters such as ultrasonic velocity and attenuation, electric resistivity, and magnetic coercive force and remanance have been utilized to evaluate changes of material properties due to heat treatment condition. It has been found that changes of materials properties under quenched and tempered/PWHT treatments could not be detected using EMAT and Electrical resistivity methods. However, victors hardness and magnetic hysteresis loop decreased with heat treatment procedures. These results were obtained using 3Cr-lMo-0.25V steel. The magnetic parameters were found to be most sensitive to changes of material properties.

Operation and Improvement Cases of FGD Non-leakage Type Gas-Gas Heater(GGH) for Coal Fired Power Plants (석탄화력 탈황설비 Non-leakage Type Gas-Gas Heater(GGH) 운영 및 개선사례)

  • Seong, Kijong;Lee, Changsik
    • Journal of the Korean Society of Combustion
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    • v.22 no.4
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    • pp.35-42
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    • 2017
  • This case covers the issues related to the operation problem, cause analysis and improvement cases of the FGD that employed the non-leakage type GGH in coal-fired power plant for the first time in Korea. In the Cooler, there was a main problem that the tube is damaged by the ash cutting due to the high velocity of flue gas in the duct and by the weak wear resistance of material. In the Reheater, there was a main problem that the tube was corroded due to chlorine and sulfur in the circumstance of the low temperature. In order to solve those problems, we have improved the Reheater tube and tube fins by coating enamel to reduce corrosion rate.

A Study on Precision Machining Technology for Disk Cams using Bi-arc Method (Bi-arc법을 이용한 평면 캠의 정밀 가공 기술에 관한 연구)

  • Shin J.H.;Kwon S.M.;Cho I.Y.;Kim J.C.;Kang H.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.235-236
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    • 2006
  • The disk cam mechanism can produce a positive motion with relatively few components. This paper introduce a shape design of cam using the relative velocity method and a precision machining technology for using Bi-arc method. The paper gives a machining information at each point using the Bi-arc method and the analysis method of the cutting error due to the moving path of the cutter, so that we can lead to the optimum design in a disk cam mechanism.

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A Study on the Chip Flow Using Finite Element Method (유한요소법을 이용한 칩유동에 관한 연구)

  • Kim, Gyeong-U;Kim, Dong-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.101-106
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    • 2001
  • In this work, an effort is made to investigate the behavior of a chip, from its initial flow to its final breaking stage. The expression for chip flow in grooved tools is verified analytically using FEM. Cutting parameters like velocity and depth of cut have a profound influence on chip flow behavior. Chip curling increases and, for a given tool geometry, effectiveness of the groove increases with increasing depth of cut. The feasibility of tool design using FEM simulations is also demonstrated. Optimization of tool geometry results in better chip control.

  • PDF