• 제목/요약/키워드: Cutting time

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절삭력을 이용한 채터의 감지에 관한 연구 (A Study on the Detection of Chatter Vibration using Cutting Force Measurement)

  • 윤재웅
    • 한국생산제조학회지
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    • 제9권3호
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    • pp.150-159
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    • 2000
  • In-process diagnosis of the cutting state is essential for the automation of manufacturing systems. Especially when the cutting process becomes unstable it induces self-exited vibrations a frequent case of poor tool life rough surface finish damage to the workpiece and the machine tool itself and excessive down time. To ensure that the cutting process main-tains stable it is highly desirable to have the capability of real-time. To ensure that the cutting process main-tains stable it is highly desirable to have the capability of real-time monitoring and controlling chatter. This paper describes the detection method of chatter vibration using cutting force in turning process. In order to detect a chatter vibra-tion the dynamic fluctuation of radial force is analyzed since this components is sensitive to the chatter. The envelope sig-nal of radial force has been calculated by the use of FIR Hilbert transformer and it was useful to classify the chatter signal from the dynamically unstable circumstances. It was found that the mode and the mode width were closely correlated with the chatter amplitude was well. Finally back propagation(BP) neural network have been applied to the pattern recognition for the classification of chatter signal in various cutting conditions. The validity of this systed was confirmed by the experiments under the various cutting conditions.

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굽힘반복에 따른 슬랙스 무릎부위의 역학적특성 변화 (Mechanical Properties Change of the Slacks Knee Part by the Bending Time)

  • 이정숙;권헌선;성수광
    • 한국의류산업학회지
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    • 제6권4호
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    • pp.497-502
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    • 2004
  • The mechanical properties of jean slacks to the type of cutting lines in knee region and the bending time, after doing bending 0 times, 500 times, and 1500 times, the effects of whether or not cutting line, the fabric direction of the cutting area, and the number of cutting lines were investigated for tensile, shearing, compression, and mixing value of mechanical properties. The results are as follows: EM to bending times were larger in order of weft

주축 모터 동력을 이용한 절삭력 예측 (Cutting Force Estimation Using Spindle Motor Power)

  • 최영준;김기대;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.1088-1094
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    • 1997
  • An indirect cutting torque and cutting force estimation method is presented. This method uses a time-domain model between the spindle motor power, which calculated form measured spindle motor current and voltage. Spindle motor power is linear with cutting torque in this model. The cutting force is proportional to the cutting torque. Using trial cut, parameters are determined. Static sensitivity is suitable for various cutting conditions. The presented method is verified under several cutting tests on the CNC horizontal machining center.

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'매향' 딸기 삽목묘와 유인묘의 노동 기간, 작업 시간 및 생육 비교 (Comparison of Labor Period, Work Time, and Seedling Growth in Cutting and Pinning Transplants on 'Maehyang' Strawberry)

  • 황희성;정현우;강재현;황승재
    • 생물환경조절학회지
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    • 제30권4호
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    • pp.257-262
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    • 2021
  • 유인 방법은 딸기 묘를 생산하는 전통적인 방법이다. 그러나 딸기 묘를 유인하여 번식하는 방법은 오랜 노동시간이 있어야 하는 노동 집약적인 방법이다. 삽목 방법은 상대적으로 유인 방법에 비해 노동 기간과 작업 시간이 짧으므로 유인의 효과적인 대안으로 주목되어왔다. 이 연구는 유인과 삽목 사이의 노동 기간, 작업 시간 및 묘의 생육을 조사하기 위해 수행되었다. '매향' 딸기는 두 개 동의 딸기 육묘용 유인 온실과 삽목 온실에서 각각 재배되었다. 유인 방법(유인 작업, 모주 제거, 자묘 간 분리) 및 삽목 방법(삽수 채묘, 저장 전 처리, 삽목 작업)에 대한 주요 작업 시간을 측정했으며, 유인은 158일 동안 6개의 작업이 필요하며, 삽목은 113일 동안 4개의 작업이 필요했다. 유인은 삽목보다 작업 시간이 더 많이 필요했다. 유인과 삽목묘 육묘 방법에 따른 유의적인 차이가 없었다. 이러한 결과는 묘소질의 손실 없이 육묘 동안 유인 방법보다 삽목 방법이 더 많은 노동 기간과 작업 시간을 절약할 수 있음을 의미한다.

Time-series 방법으로 모델링한 절삭역학에 의한 공구마모감시방법 (Tool Wear Monitoring Scheme by Modeling of the Cutting Dynamics by Time-series Method)

  • 권원태
    • 한국정밀공학회지
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    • 제10권4호
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    • pp.94-103
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    • 1993
  • In this work, the imaginary part of the inner modulation transfer function of the cutting dynamics is introduced for tool wear monitoring. Time-series method is utilized to construct the general three dimensional cutting dynamics whose imaginary part of the inner modulation transfer funcition shows the proportionality to tool wear at the natural frequency of the machine tool dynamics. Thus model is reduced to single-input single-output model without altering the proportionality characteristics to tool wear and implemented to the dual computer system in which one computer performs measurement while the other calculates the imaginary part of the inner modulation transfer function of the cutting dynamics by the batch least square method. The values of the imaginary part at the natural requency of the machine tool structure in the cutting direction are compared to the one calculated during machining with a brand new tool to decide the current status of the tool. The experiments shows the relevance of the proposed concept.

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소부재 연속/공용 절단 데이터 생성 프로그램 개발 (Development of Creating Continuous and Common Cutting NC Data Program)

  • 현성열;오성권;허옥재;심현상
    • 대한조선학회 특별논문집
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    • 대한조선학회 2011년도 특별논문집
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    • pp.101-105
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    • 2011
  • In most shipbuilding company, cutting procedure is proceed by cutting machine which run by CNC(Computer Numerical Code) data. In our cutting process, all CNC data is created by our nesting post processor system automatically. Among them, in case that cutting piece in the remnant plate, our system creates only one piece CNC data. Because remnant plate is not typical shape, and ship designers don't know remnant plate shape and quantity. In can happen some merit and good point if we modify 1:1 piece NC data by shorten cutting path, reducing cutting time or re-arrangement piece. For modifying cutting data, outside workers have to call to ship designer or have to go to NC control room where control the CNC system and cutting machine. It makes stop work process, and it waste time. In this paper, we introduce a program that can modify and replace 1:1 NC data with continuous or common NC data automatically.

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절삭공정 모니터링을 위한 이송모터의 주축모터 전류 (Feed and spindle motor currents as monitoring parameters in cutting process)

  • 오영탁;김기대;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.555-559
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    • 2001
  • Feed and spindle motor currents are used toi monitor the cutting process practically. The sensitivity of spindle drive system is lower than that of feed drive system, but the cutting torque is represented well by the spindle motor current. During multi-axis cutting, it is difficult to calculate the resultant cutting force using feed motor currents, because each feed force is reflected by each axis feed motor current with different time delay. It is also difficult to compensate the frictional torque using the feed motor current, because the magnitude of the frictional torque is dependent of the feedrate, table position, and cutting direction. On the other hand, cutting torque can be estimated well using spindle motor current which is independent of the cutting direction.

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엔드밀링 공구의 유한요소해석을 통한 이송속도 스케줄링의 기준 절삭력 산출 (Calculation of a reference force for feedrate scheduling using the FEM analysis of a tool)

  • 이한울;조동우
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.416-421
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    • 2004
  • Off-line feedrate scheduling is presented as the advanced technology to regulate cutting forces at the desired level through change of feedrates. In rough cutting, the feedrate scheduling aims at reducing the machining time, which is the most important factor for better productivity. Thus, the largest force which can avoid breakage of tool shank and tooth is a reference force for feedrate scheduling in rough cutting. In this paper, a calculation method of the reference cutting force for feedrate scheduling is developed. This model calculates rupture plane of tooth using the FEM analysis of a tool and computes the reference force using the transverse rupture strength of a tool. Experiments validate that the presented feedrate scheduling model reduced machining time drastically and regulate cutting forces at the reference cutting force.

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절삭 조건과 공구 형상 인자로 구성된 무차원 파라미터에 의한 절삭 성능 및 칩절단 특성 평가(I) (Assessment of cutting performance and chip breaking characteristics with a nondimensional parameter consists of cutting condition and tool shape factor(l) -Orthogonal cutting-)

  • 이영문;최원식;서석원
    • 한국정밀공학회지
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    • 제11권6호
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    • pp.179-184
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    • 1994
  • In this study a nondimensional parameter, feed/land length(F/L) was introduced, and using this parameter, cutting performance and chip breaking characteristics of the groove and the land angle type chip formers were assessed. Specific cutting energy consumed and shape of broken chip with its breaking cycle time were appraised to find out the ranges of F/L value where efficient cutting and effective chip breaking could be achieved. C type chip was found out to be the most preferable in terms of cutting efficiency.

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비정형 콘크리트 거푸집 제작을 위한 EPS Foam의 3D 가공기계 (3D Cutting Machine of EPS Foam for Manufacturing Free-Formed Concrete Mold)

  • 서정환;홍대희
    • 한국정밀공학회지
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    • 제34권1호
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    • pp.35-39
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    • 2017
  • We used a construction method using a CNC milling machine, where free-formed molds were made by cutting EPS (Expanded PolyStyrene) foam with the CNC machine, to build free-formed buildings. CNC milling is off-the-shelf technology that can easily cut EPS foam; however its production cost is too high and the time to manufacture an EPS mold is too long. This paper proposes a novel cutting machine with a fast and cost effective mechanism to manufacture EPS concrete molds. Our machine comprises a cutter and Cartesian coordinate type moving mechanism, where the cutter cuts EPS foam using a hotwire in the shape of '$\sqcap$' and is capable of adjusting its cutting angle in real-time while keeping its cutting width. We proved through cutting experiments on the CNC machine that cutting time was greatly shortened compared to the conventional method and that the resulting concrete mold satisfied manufacturing precision.