• Title/Summary/Keyword: Cutting system

Search Result 1,885, Processing Time 0.03 seconds

Verification System for Cutting Condition of Ball-End Milling Process (볼엔드 밀링의 절삭조건 검증시스템)

  • Kim, Chan Bong;Yang, Min Yang
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.2
    • /
    • pp.123-134
    • /
    • 1995
  • In this paper, the fast force algorithm has been studied so that it is used to calculate cutting forces and to develope the NC verification system. The NC verification using the fast force algorithm can verify excessive cutting force which is the cause of deflection and breakage of tool, and adjust the feed rate and spindle speed.

  • PDF

Cutting Technique for Biodegradable Rope using a CW CO2 Laser with TEM00 mode

  • Lee, Dong-Gil;Kim, Seong-Hun;Park, Seong-Wook;Yang, Yong-Su;Xu, Guo-Cheng
    • Journal of Electrical Engineering and Technology
    • /
    • v.7 no.4
    • /
    • pp.576-581
    • /
    • 2012
  • A 23 W continuous wavelength $CO_2$ laser system exited by a high-frequency LCC resonant converter is adapted to cut a biodegradable rope fabricated with polybutylene succinate. As the biodegradable rope consists of three twisted strands, the thickness changes relative to the position of the laser beam and we thus propose a method to determine exact cutting depth. In order to obtain the parameters related to the rope cutting, the experimental and theoretical cutting depths are compared and analyzed for a range of laser heat sources. The melted thickness and groove width of the cut biodegradable rope are also examined. The proposed theoretical cutting depth depends on the incident power and target velocity ratio. From these experimental results, the biodegradable rope with a diameter of 22 mm can be cut with a heat source of 50 J/cm resulting in a melted thickness of 1.96 mm and a groove width of 0.65 mm. The laser system is shown to be perfect tool for the processing of biodegradable rope without the occurrence of raveling.

Study on the Recognition of Forest-Official's and Stakeholders's Toward Improvement of Tree Cutting Permit System (입목벌채 허가제도 개선에 대한 벌채허가 담당자와 벌채 실행자의 인식조사)

  • Park, Kyung-Seok;Lee, Seong-Youn;Bae, Sang-Won;Kim, Min-Hee;Kim, Hyun-Sig;Baik, Kyung-Soo;An, Ki-Wan
    • Journal of Korean Society of Forest Science
    • /
    • v.100 no.2
    • /
    • pp.292-304
    • /
    • 2011
  • The purpose of this study is to draw institutional implications for tree cutting permit system improvement in comparison with Korea and foreign countries (German, Japan). A survey about recognition of cutting system and cutting-invigorating factors for two groups in charge of work for cutting permit (forest-official) and cutting operation (forest owner, tree butcher, forestry association, and forestry corporation) was carried out. The survey provides basic information which is necessary to improve current cutting system. The result of analysis about both German and Japan's cutting system show that clear cutting area to hinder function of forests tends to decrease and flexible final age of maturity considering condition of regional forest not uniform cutting age were applied. As a result of German and Japan's cutting system review flexible cutting system on regional characteristics is used to manage for the purpose of forest regeneration. The survey result about awareness and invigorating factors of cutting system represents that only public official group said final age of pine tree (3.13) and cedar (3.05) was proper and final age of other species of trees should have shortened. In matters of cutover area, current standard is less than 5ha per a felling area and the largest total area limit is 30 ha, only tree butcher, forestry corporation said cutover area must expand. Invigorating factors of current cutting system are reinforcement of cutover area, facility support, enrichment of technical training, increase of equipment support, simplification of administrative procedures, and provision of various benefits. The reinforcement of technical training among them especially represents the statistical significance of the participants' differential recognition.

Cutting Characteristics in Ball Endmilling (볼 엔드밀 가공시의 절삭특성에 관한 고찰)

  • Hong, Nam-Pyo;Kim, Byeong-Hee
    • Journal of Industrial Technology
    • /
    • v.17
    • /
    • pp.11-20
    • /
    • 1997
  • This paper deals with the study on the cutting characteristics in ball endmilling process. First of all, the effects of the geometric cutting conditions such as the cutting speed, feedrates and the path interval on the surface integrity were evaluated by the analytical and the experimental approaches. Secondly, the cutting mechanism model was developed to predict the cutting force accurately. Prediction of cutting force make it possible to predict the shape error, estimate system stability and build the reliable adaptive control system. A large amount of experimental set are performed to show the validities of the proposed theories and to investigate the effect of cutting geometry such as rubbing effects, burr effects and etc.

  • PDF

Chatter Prediction in Endmilling Using Dynamic Cutting Force Modeling (엔드밀링에서의 동절삭력 모델을 이용한 채터예측)

  • Hwang , Cheol-Hyun;Cho, Dong-Woo
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.16 no.2 s.95
    • /
    • pp.104-115
    • /
    • 1999
  • Cutting process, in general, is a closed-loop system consisting of structural dynamics and cutting dynamics, with the cutting forces and the relative displacements between tool and workpiece being the associated variables. There have been a number of works on modeling the cutting process of endmilling, most of which assumed that either one of the tool or workpiece be negligible in tis displacement. In this paper, the relative displacement between tool and workpiece was considered. The proposed model used experimental modal analysis for structural dynamics and an instantaneous uncut chip thickness model for cutting dynamics. Simulation of the model, a time varying cutting system, was performed using 4th order Runge-Kutta method. Subsequent simulation results were utilized to predict chatter over a variety of experiments in slotting operation, showing good agreement.

  • PDF

Feed and spindle motor currents as monitoring parameters in cutting process (절삭공정 모니터링을 위한 이송모터의 주축모터 전류)

  • 오영탁;김기대;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.04a
    • /
    • pp.555-559
    • /
    • 2001
  • Feed and spindle motor currents are used toi monitor the cutting process practically. The sensitivity of spindle drive system is lower than that of feed drive system, but the cutting torque is represented well by the spindle motor current. During multi-axis cutting, it is difficult to calculate the resultant cutting force using feed motor currents, because each feed force is reflected by each axis feed motor current with different time delay. It is also difficult to compensate the frictional torque using the feed motor current, because the magnitude of the frictional torque is dependent of the feedrate, table position, and cutting direction. On the other hand, cutting torque can be estimated well using spindle motor current which is independent of the cutting direction.

  • PDF

Precision Machining Characteristics in Ball-end Milling of Sculptured Surfaces (볼 엔드밀에 의한 자유곡면의 정밀가공특성)

  • 김병희
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.10 no.1
    • /
    • pp.78-87
    • /
    • 2001
  • This paper deals with the study on the cutting characteristics in ball-end milling process. First of all, the effects of the geometric cutting conditions such as the cutting speed, feedrates and the path interval on the surface integrity were evaluat-ed by the analytical and the experimental approaches. Secondly, the cutting mechanism model was developed to predict the cutting force accurately. It is possible for the proposed model to predict the shape error, estimate system stability and build the reliable adaptive control system. A large amount of experimental set are performed to show the validities of the proposed theories and to investigate the effect of cutting geometry such as rubbing effects, burr effects and etc.

  • PDF

A study of diamond wire rock cutting process analysis by FEM

  • Kabir, Mohammed Ruhul;Sagong, Myung;Ahn, Sung-Kwon
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.17 no.6
    • /
    • pp.615-621
    • /
    • 2015
  • In this paper diamond wire cutting method has been proposed to cut the rock in the tunnel face. Diamond wire saw method could cut the rock from tunnel face with very minor vibration and noise. In this study rock cutting process has been simulated with FEM method by using LS-DYNA explicit non-linear finite element code. Normal load act as an prime factor when cutting the rock surface. For observing the effect of normal load on bead, several experiments has been conducted by varying normal loads on the bead. From each experiment, cutting rate has been calculated to compare the cutting rate with different load conditions. By increasing the normal load on bead, cutting rate increases drastically.

Research on the Effect of Cutter Wear on the Torsional Vibration of Spindle in Milling (밀링가공에서 공구마모와 스핀들의 비틀림 진동과의 상관관계에 관한 연구)

  • Kim, Seog-Gwan
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.16 no.9
    • /
    • pp.62-67
    • /
    • 1999
  • In milling, cutting tool ins directly attached to spindle and this tells that spindle can provide very useful information on the cutting tool condition such as wear or breakage. Since spindle is rotating at a high speed, measuring spindle velocity using a noncontacting measurement system gives the best information which can be obtained. Due to the force applied to spindle through cutting tool, velocity of spindle changes. And any change in cutting tool condition affects cutting force and consequently spindle vibration. With the intent of continuously monitoring cutting tool condition in intermittent machining operations in a benign manner, a noncontacting velocity measurement system using a laser Doppler velocimeter was assembled to measure spindle torsional vibration. Spindle vibration was measured and analysis of it in the frequency domain yielded a measure which corresponded to amount of cutting tool wear in milling.

  • PDF

Auto Nesting System of Footwear Pattern for Optimal Cutting Yield (최적 재단수율을 위한 형태 배열시스템)

  • 김행렬;류영근;조남호
    • Journal of Korean Society of Industrial and Systems Engineering
    • /
    • v.19 no.40
    • /
    • pp.241-252
    • /
    • 1996
  • Almost of the pattern nesting for materials cutting plan, in footwear cutting process, is dependent on worker's experience. Thus, it is different from the real cutting results in degree of worker's skill. Therefore, it needs to develope the auto nesting systems that are easier for novice to use and fit for the domestic circumstances, This paper describes the development of auto pattern nesting system for optimal cutting yield of footwear materials. The system developed in this study is composed of interrelated modules for materials information control, nesting simulation, utility and the architecture of system, the functions of each module, and the information processing procedures of each function are discussed.

  • PDF