• 한국경영과학회:학술대회논문집
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• 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
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• pp.104-107
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• 1996

This paper focuses on a automation selection of optimal cutting conditions and cycle time for multi-spindle metal cutting machines based on machining parameters and tool change schemes which are the two most common terms used in the metal cutting. In this research we used two step generative approach, step 1 is mathematical modeling for the selection fo optimal cutting conditions and the other is GMDH-Type modeling to estimate the system performance evaluation. We developed computer programs for these models and the fitting manufacturing examples are applied to this model and it was shown that the proposed approach has a good potential and offers a valuable tools to analyse the metal cutting system.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.928-933
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• 2004

A new approach for modelling and simulation of the cutting forces in end milling processes is presented. In this approach, the cutting forces in end milling are modelled based on a predictive machining theory, in which the machining characteristic factors are predicted from input data of fundamental workpiece material properties, tool geometry and cutting conditions. In the model, each tooth of a end milling cutter is divided into a number of slices along the cutter axis. The cutting action of each of the slices is modelled as an oblique cutting process. For the first slice of each tooth, it is modelled as oblique cutting with end cutting edge effect, whereas the cutting actions of other slices are modelled as oblique cutting without end cutting edge effect. The cutting forces in the oblique cutting processes are predicted using a predictive machining theory. The total cutting forces acting on the cutter is obtained as the sum of the forces at all the cutting slices of all the teeth. A Windows-based simulation system for the cutting forces in end milling is developed using the model. Experimental milling tests have been conducted to verify the simulation system.

• 한국기계가공학회지
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• 제12권5호
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• pp.135-140
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• 2013

Ultrasonic cutting is a kind of eco-technique and cost-effective technique to be used for cutting of various materials such as baked product, fresh/frozen food, rubber, textile, wood, bone, etc. The performance of ultrasonic cutting is affected by design of cutting horn and cutting conditions. Specially the design of horn to resonate at the longitudinal direction is most important. To analyze the problems from which cracking and noise are often generated with conventional cutting horn, FEA is carried out, and then improved cutting horn which can reduce maximum stress and stress concentration is designed. Vibration characteristics, resonant frequency, gain, and amplitude uniformity of the cutting horn designed optimally are evaluated through FFT analysis and compared with those of conventional cutting horn.

• 산업경영시스템학회지
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• 제34권3호
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• pp.35-40
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• 2011

5-axis laser cutting has great advantages when it is applied to three dimensional machining requiring high cutting quality. For developing 5-axis CNC laser cutting systems, however, many problems such as rotating a laser head or a working table, 5-axis servo-control mechanism, tool path generation and post-processing, and collision avoidance between a laser head and a work-piece should be solved. In this paper, we deal with developing a motion simulator for 5-axis laser cutting machine with a nutating cutting head whose rotational axis is in an inclined plane. Two essential modules such as post-processor and cutting motion simulator was developed based on a commercial 3D CAD of UG-NX. The developed system was applied to three dimensional cutting products and showed the validity of the developed methods.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.58-65
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• 2000

This study is concerned about the verification and the implementation of a mechanical model for the force system in end milling. The model is based on the relationship between the cutting forces and the chip thickness. The components of the model are based on the average cutting forces which are experimentally obtained. And, both instantaneous and average force system characteristics are described as a function of cut geometry and a feed rate. This model employed two specific cutting forces, instantaneous and average specific cutting force, and the models which obtained using two cutting forces were compared and analyzed. In this study, cutter deflection with respect to the center of rotation is considered, which is a major part of the tool run-outs. The effect of run-out on the cutting forces is also discussed. The relationships among the run-out parameters, cutting parameters and the resulting force system characteristics are presented. In all cases, for the down milling with a right hand helix cutter is considered.

• 대한기계학회논문집
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• 제9권4호
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• pp.440-451
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• 1985

본 논문에서는 곡면절삭력계의 해석을 통하여 절삭성과 내마멸성이 우수한 공 구기하형상과 곡면절삭과정에서 절삭조건에 따라 변화하는 가공정밀도 및 안정성을 규 명하고자 한다.

• 한국정밀공학회지
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• 제17권7호
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• pp.132-140
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• 2000

Plasma arc cutting is one of the most widely used processes in metal cutting fields and is a process that produces parted metal plates by cutting them with an arc plasma established between the electrode tip and the plate(workpiece). When the tip-to-workpiece distance varies during cutting, the cut quality, for example the kerf width, is deteriorated by the change of plasma arc. The variations of tip-to-workpiece distance are due to the different factors such as inaccuracies in setting the torch or workpiece, thermal distortions during cutting, and uneven surface of workpiece. The control to keep the tip-to-workpiece distance constant is thus indispensable to improve the flexibility of automatic plasma arc cutting system applications. In this study, an arc sensor which utilizes the electrical signal obtained from the plasma arc itself was developed. The arc sensor has an advantage that no particular sensing device is necessary and real-time sensing of the tip-to-workpiece distance is possible directly under the plasma arc. The relationship between plasma arc voltage and tip-to-workpiece distance was determined through the repeated experimental results. The model was used for developing an automatic tip-to-workpiece distance control system of plasma arc cutting. It could be shown that the proposed system has a successful capability of tip-to-workpiece distance control.

• 한국정밀공학회지
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• 제18권3호
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• pp.53-60
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• 2001

Water jet cutting is a new technology using very high pressure water as a cutting tool. Water jet cutting system consists of water preparation part, pressure generation pate, cutting head, and motion part. A PC-based numerical controlled (PC-NC) X-Y table is developed and water get cutting system is installed thereon. Water jet machining is applicable to various kinds of materials ranging from soft materials such as rubber and meat to hard-to-cut materials such as titanium. This paper shows the application of the abrasive waterjet system to titanium cutting.

• 한국초지조사료학회지
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• 제8권1호
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• pp.1-7
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• 1988

This experiment was carried out to determine the effect of grazing and cutting system in the seven different seed mixture plots on the dry matter yield and botanical composition from October 1983 to November 1986 at 200m above the sea level in Cheju. The results obtained are summarized as follows: 1. Dry matter yield was increased more cutting system than that of grazing system during the first and second harvest year (P<0.01), but at the third harvest year grazed plot was increased (P<0.05). 2. Three-year average dry matter yield tended to be relatively higher with tall fescue mixture plots (T4 and T7) than without tall fescue mixture plots. 3. In botanical composition of the seed mixtures, orchardgrass was observed to be more dominate in cutting system, while perennial ryegrass was increased in grazed plots. 4. Tall fescue was dominated about 70-80% at the third harvest year, in the plot of both grazing and cutting system. 5. The percentage of ladino clover was slightly increased in grazed plot compared with cutting plots. However those of alfalfa and red clover were not influenced by grazing and cutting system.

• 기술사
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• 제21권4호
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• pp.6-11
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• 1988

The study on the progress of automatic machining system has been active centering at the CNC machine tools recently to lead the applied production technology like unmaned machining to the practical level, and to make these application more efficient, they require detective method for tool wear and breakage while machining. In this study chiefly on turning, first derive cutting force about the tool surface by the cutting resistant sensor and with which change into electric signal and compare with the standards to make the tool life detection system to let know the tool life and study its application; the cutting resistance detected by the cutting resistant sensor has increased to the level of standards, the measuring system which can decide whether we change tools on the basis of comperative circuit is shown to be very reliable model for cutting tool life detection system.