• Title/Summary/Keyword: Cutting system

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A Study on the Cutting Resistance and Acoustic Emission Signal due to Increasing Tool Wear in Turning (선삭가공에서 공구마멸에 따른 절삭력과 AE 신호의 특성 연구)

  • 맹민재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.2
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    • pp.18-24
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    • 1995
  • In order to achieve the autimation and untended system of manufacturing process, it is necessary that the monitoring system check up the disorder of machine tool or the conditions of tool wear for the maximum use of cutting tool. In the metal cutting Process, AE signal is detected by AE sensor, then amplified and transmitted to an Locan-AT. The experiment was performed to SM25C and STS304 steels at uniform feedrate, cutting speed and depth of cut, The results of experimental data apparently showed emission intensity vary due to increasing of tool wear at the 165kHz, 200kHz in the SM25C and 140kHz, 165kHz, 200kHz, in the STS304 respectively Therefore, it is possible to predict the tool wear. This study is intended to suggest the way to the automation and untended system of machine tool through the system monitoring tool wear by using AE signal.

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Afeedrate Override Control System for the Cutting Force Regulation (일정절삭력 제어를 위한 이송속도 적응제어 시스템)

  • 김창성;박영진;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.321-327
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    • 1993
  • In order to maintain the cutting force at a desired level during peripheral end milling processes in spite of variation of the depth of cut and other machining conditions, a feedrate override. Apaptive Control Constraint (ACC) system are developed. Feedrate override was accomplished by a developed MMC board and PMC interface techniques. Nonlinear model of the cutting process was linearized as an adaptive model with time varying paramrters. Integral type estimators were introduced for on-line identification of cutting and control parameters in peripheral and milling processes. Zero Order Jold (ZOH) type degital control methodology which uses pole-placement concepts was applied for the ACC system. Performance of the developed ACC system was confirmed on the vertical machining center equipped with FANUC OMC for a large amount of experiment

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Cutting Force Prediction in NC Machining Using a ME Z-map Model (ME Z-map 모델을 이용한 NC 가공의 절삭력 예측)

  • 이한울;고정훈;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.86-89
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    • 2002
  • In NC machining, the ability to automatically generate an optimal process plan is an essential step toward achieving automation, higher productivity, and better accuracy. For this ability, a system that is capable of simulating the actual machining process has to be designed. In this paper, a milling process simulation system for the general NC machining was presented. The system needs first to accurately compute the cutting configuration. ME Z-map(Moving Edge node Z-map) was developed to reduce the entry/exit angle calculation error in cutting force prediction. It was shorn to drastically improve the conventional Z-map model. Experimental results applied to the pocket machining show the accuracy of the milling process simulation system.

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The Characteristics of High-speed Noncircular Machining Tool Feed Systme using Linear Motor (리니어 모터를 이용한 고속비진원 가공용 공구이송장치의 특성연구)

  • 서준호;민승환;김성식;이선규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.985-990
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    • 1995
  • Recently, the development of high speed and high precision NC-lathe for piston head machining is needed for the complexity and diversity of the piston head shape used in automobile reciprocating engine. THe piston head has many complex shapes in the aspect of fuel economy, such as ovality, profile, double ovality and recess. Among them, for the maching of the over shape of 0.1~1mm the cutting tool should move periodically symchronized with the rotation of piston workpiece. The cutting tool feeed system must have high positioning accuracy for the precise machining, high speed for the fast maching and high dynamic stiffness for the cutting force. The linear brushless DC motor is used for satisfying these coditions. The ballbush guide and supporting guide using turcite is used for the guidance of the feed drive system. Linear encoder, digital servo ampllifer and controller are used for driving the motor. THis paper presents the design and simulation of the new tool feed system for noncircular machining.

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Web-based Monitoring System for Mold Manufacturing Process by Indirect Measurement of Cutting Force (절삭력 간접 측정을 통한 웹기반 금형가공공정 감시 시스템)

  • Kim G. H.;Shin B. C.;Choi J. H.;Shin G. H.;Yoon G. S.;Cho M. W.
    • Transactions of Materials Processing
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    • v.15 no.1 s.82
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    • pp.82-88
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    • 2006
  • In this paper, the web-based monitoring system is developed for the effective process monitoring of mold manufacturing using web. In developed system, the cutting force for monitoring the manufacturing condition is measured using hall-sensor that is low cost and useful to be installed in a machine tool indirectly. Specially, the current of main spindle in a machine tool is converted into cutting force by various experiments. For effective web-based monitoring, the program which runs in the local computer of client is made to exchange message between a server and a client by making of ActiveX control and the result of manufacturing is shown on web-browser by Ch language. The developed system in this study is the foundation of establishing E-manufacturing in mold factory.

Construction of a Database for Wire Cutting Electrodischarge Conditions and Variable taper Wire-cut Machining. (와이어 컷 방전가공조건 데이터베이스 구축 및 상하이형상 가공)

  • 유우식;이규섭
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.23 no.59
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    • pp.119-127
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    • 2000
  • This paper describes the database for wire cutting electrodischarge conditions and variable taper wire-cut Machining. Electodischarge wire-cut machining is applicable to all materials that are fairly good electrical conductors, including metals, alloys, and most carbides. Thus it provides a relatively simple method for making holes of any desired cross section in materials that are too hard or brittle to be machined by most other methods. In conventional wire cutting CAM systems usually generate the NC code omitting electrodischarge conditions, so operator edits the NC code manually. But it is very inefficient. Therefore in this paper we propose a wire cutting CAM system including database for electrodischarge conditions. Proposed system consists of three steps: 1) Development of database for electrodischarge conditions 2) Development of CAM functions, Including 2D CAD modeling tools, file I/O functions, wire path genera tion functions and postprocessor. 3) Development of variable taper wire-cut machining module. The proposed system has been tested in the JinYoung precision Machine Co.,LTD. and found to be working satisfactorily.

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The development of the high speed & intellectual Line Center (초고속 Line Center의 구조설계에 관한 연구)

  • 송희남;유태봉;강경호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.479-482
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    • 2000
  • To complite the high speed cutting system, It should be solved some problems, to make light the weight of mechanism for feedrate, develop the Linear motor that bas more power, high speed control system, and high speed cutting tools, nowadays, although many high speed cutting machine is to be built by some machine maker ,they have same problems, in this study, developed the system ball screw type before the feedrate mechanism for linear motor ,so we make the basic system for Line Cents . through that, it is limited to reduce the weight of frame and their frame is to be designed differently each other to reach the purpose special material or strucutre should be contrived.

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Machine tool identification under actual cutting process by DDS analysis (DDC방식에 의한 공작기계 절삭 특성 규명)

  • ;;Lee, Chong Won
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.4
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    • pp.303-311
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    • 1981
  • Machine tool dynamics is investigated under actual working conditions. Experimental evaluation of cutting dynamics in a lathe is made with cutting conditions and cutting positions varied. The thrust force and the toolpost and tailstock accelerations during turning process are modelled and analyzed by employing Dynamic Data System methodology. It is found that two acceleration signals are good enough to replace the thrust force, when used for machine tool identification under cutting process and for chatter detection.

Extraction of Information on Road Cutting Slope using RC Helicopter Photographic Surveying System (무선조정 헬리콥터 사진측량시스템을 이용한 절취사면 정보 추출)

  • 이종출;이영도;김진수;조용재
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2004.11a
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    • pp.217-222
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    • 2004
  • In this study, cutting slope's digital image has acquired by using video camera attached at RC helicopter. Resulted RMSE from image processing was approximately x-direction 0.27m, y-direction 0.23m and z-direction 0.35m. Application of these methods makes it convenient that acquisition of digital image about before and after the construction work of road cutting slope. Also systematical cutting slope's information acquisition will be possible by cutting slope's quantitative and qualitative analysis.

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The Changes of Understory Vegetation by Partial Cutting in a Silvopastoral Practiced Natural Deciduous Stand

  • Kang, Sung Kee;Kim, Ji Hong
    • Journal of Korean Society of Forest Science
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    • v.97 no.2
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    • pp.156-164
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    • 2008
  • Recognizing the importance of the multi-purpose management of natural deciduous forest, this study was carried out to implement the partial cutting for stand regulation to examine agroforestry practice as well as other concurrent forest resource production, and to investigate the changes in stand characteristics and understory vegetation in a silvopasture practiced natural deciduous stand in the Research Forest of Kangwon National University, Korea. Three different partial cutting intensities (68.1%, 48.6%, and control) were performed in the unmanaged natural deciduous stand in order to improve the growing condition, especially light condition, for introducing some commercial herbaceous plants on the forest floor to establish agroforestry and/or silvopastoral system. Dominated by Quercus varibilis Blume (50.5%) and Quercus dentata Thum. ex Murray (42.6%), eight tree species were composed of the study forest, including poles of Pinus desiflora Siebold & Zucc and sapling of Pinus Koraiensis Siebold & Zucc. The total of 87 (13 tree species, 12 shrub species, 58 herbaceous species, and 4 woody climbers) vascular plant species were observed in study site after partial cutting treatments, while that of before partial cutting was 53 species (14 tree species, 8 shrubs species, 30 herbaceous species, and 1 woody climbers). The proportion of life form spectra in plot B was Mi (28.4%)-Na (23.0%)-Ge (17.5%)-Ch (10.8%)-He (9.5%)-MM (6.7%)-Th (4.1%). No statistically significant differences were observed in changes of life form spectra from before to after partial cutting treatment and among partial cutting gradients in this study. Partial cutting and scratching for forage sowing made plants invade easily on the forest floor, and light partial cutting (LPC) plot (500 stems/ha) had much higher number of undersory species than those of heavy partial cutting (HPC) plot (310 stems/ha) and control plot (1,270 stems/ha).