• Title/Summary/Keyword: Cutting stability

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A Study on the Application of Adaptive Control Constraint to Maintain Constant Cutting force in Turning (선삭에서 일정 절삭력 유지를 위한 구속 적응제어에 관한 연구)

  • 김인수;황홍연;김광준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.3
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    • pp.376-382
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    • 1986
  • Adaptive control constraint (ACC) is applied to a turning process to keep the cutting force constant while the cutting conditions vary. In this system, a given reference force is compared with the measured cutting force and difference is input to the controller to adjust the feed. Since it is found that the effective ACC loop gain depends on both depth-of-cut and spindle speed and thereby influence the system stability, a simple computer algorithm is built in the controller to maintain the stability of the whole system by on-line estimation of the process parameters during cutting.

3차원 절삭가공에서의 2자유도 채터안정성 해석

  • 김병룡;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.10a
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    • pp.31-35
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    • 2001
  • Three dimensional dynamic cutting can be postulated as an equivalent orthogonal dynamic cutting through the plane containing both the cutting vector and the chip flow velocity vector in cutting process. An analytical expression of dynamic cutting force is obtained from the cutting parameters determined by the static three dimensional cutting experiments. Particular attention is paid to the energy supplied to the vibration of the tool behind the vertical vibration and the direction. The phase lag of the horizontal vibration of the tool behind the vertical vibration and the direction angel of the fluctuating cutting force must be regarded in point of stability limits. Chatter vibration can effectively be suppressed by enlarging the dynamic rigidity of the cutting system in the vertical cutting force direction. A good agreement is found between the stability limits predicted by theory and the critical width of cut determined by experiments.

A Case Study on Investigation Stability of Cut Slope in Road (국도와 인접한 절토부 사면안전성 대책에 관한 연구)

  • 이승호;임재승;정태영;신희순;이은동
    • Proceedings of the Korean Geotechical Society Conference
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    • 2003.06a
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    • pp.45-52
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    • 2003
  • Construction and extension of road by industrialization are increasing. According to this, construction of large cutting slope is increasing. Therefore, many methods for slope stability by this are applied. Failure happens according to dip and dip direction of slope. It is actuality that is connoting unstable element. This slope include coaly shale. Stability of slope failure this study takes place by road extension running examination for stability property calculate. Use this and examined stability about stereographic projection and wedge failure. Apply suitable reinforcement countermeasure about unstable cutting slope and analyzed stability. Wish to consider effective and robust processing plan of great principle earth and sand side securing stability. Hereafter with these data, is going to utilize in reinforcement and failure prevention.

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Vibration Analysis of a Lathe Performing Non-Circular Cutting (비원형 단면의 선삭 가공시 발생하는 진동해석)

  • 신응수;박정호
    • Journal of KSNVE
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    • v.10 no.2
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    • pp.291-298
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    • 2000
  • This paper intends to provide an analytic vibrational model of non-circular cutting by a lathe and to investigate its stability criteria. A single degree-of-freedon model based on the orthogonal cutting theory has the characteristics of parametric excitation due to the nonlinear cutting force that changes periodically its direction as well as its magnitude. The Floquet theory has been applied to investigate the stability of the linearized system and the stability diagrams have been obtained with respect to the ovality, the cut velocity and the cut depth. Also nonlinear analysis has been performed to verify the linear analysis and compare the results with those from circular cutting. Results show that a critical cut depth is decreased as the ovality is increased while a critical cut velocity is increased as the ovality is increased. Also, a good agreement in critical conditions has been observed between the linear and nonlinear analyses for the ovality less than 2%. Accordingly, the linear analysis can be said to be applicable for most practical oval cuttings whose ovality are much less than 2%.

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A Study on Free Surface Cutting Force System of Conical Tipped Circular Cutting Edge Ball End Mill (圓錐팁 Ball End Mill 의 3次元 曲面切削力系에 관한 硏究)

  • 박천향;맹희구
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.4
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    • pp.440-451
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    • 1985
  • This study is concerned with the analysis of cutting force system acting on ball-nose end mill in three-dimensional surface machining process. Conical tipped circular cutting edge element model and free surface machining process types are proposed to apply oblique cutting theory, and then derived equations are used for numerical approach of cutting force curves by matrix method. This approach has a good agreement with experimental results both in magnitude and shape within the range of 15 percent, which was conformed on 6061-T6 aluminum workpiece having twofold curvatured surface. From the cutting load variation to edge location, it is confirmed that circular cutting edge shapes has a better cutting ability than that of straight and both have a singularity near a tool point. It is also verified that what kind of machining condition is recommendable for three-dimensional machining process in connection with deflection of the cutter to workpiece and tool point wearing or system stability.

A Case Study on Stability Evaluation of Road Slope based on Geological Condition (지질조건에 따른 도로사면 안정검토에 대한 사례연구)

  • Park, Chal-Sook;Kim, Jae-Hong
    • The Journal of Engineering Geology
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    • v.17 no.4
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    • pp.577-587
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    • 2007
  • The length of study area was about 450m, and it was shown the geological condition of distinguished change of rock by cutting slope. In order to establish a slope stability, we carried out an engineering geological investigations about rock constituent, rock structure and a direction of discontinuous plane. The study area was divided into six section considered by direction of cutting slope, height of slope and geological condition. Analysis of cutting slope stability was carried out with stereo-graphic projection method by DIPS program which was feasible of stability analysis with geometrical correlation for a direction of discontinuous plane and direction of cutting slope. From analysis of cutting slope stability considered by construction, stability and economical efficiency, the slope stability countermeasures such as a high tensile wire net, slope protection method and enhanced retaining wall were established and operated which minimized effect caused by lower end of road on a relaxation of huge rock.

The effect of drill design on stability and efficacy of dental implants (치과용 임플란트의 안전성과 유효성에 대한 드릴 디자인의 효과)

  • Yoon, Ji-Hoon;Jeon, Gye-Rok;Yun, Mi-Jung;Huh, Jung-Bo;Jeong, Chang-Mo
    • The Journal of the Korean dental association
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    • v.53 no.2
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    • pp.132-142
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    • 2015
  • Purpose : The objective of this research was to investigate an optimization of drill design factors for implant stability and efficacy through comparative evaluation by the cutting time, heat generation and initial stability. Materials and Methods : Three design factors were considered for the purpose of drill design optimization; the number of flute(2 flute, 3 flute), helix angle($15^{\circ}$, $25^{\circ}$) and drill tip shape(straight, 2-phase). Design factors were selected through comparative evaluation by temperature change, cutting time and ISQ value. Results : Heat generation and cutting time are influenced by all design factors(p<0.05). Drill tip shape was the only factors which influenced to the largest initial stability(p<0.05). Conclusion : Drills with 2 flutes, 2-phase formed drill tip, and 25 degrees of helix angle exhibit a better performance than other design.

Effects of Cutting Length on Fermentation Characteristics and Aerobic Stability of Whole Crop Rice Silage

  • Lee, Seong Shin;Joo, Young Ho;Choi, Jeong Seok;Jeong, Seung Min;Paradhipta, Dimas Hand Vidya;Noh, Hyeon Tak;Kim, Sam Churl
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.41 no.3
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    • pp.155-161
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    • 2021
  • This study was conducted to estimate the effect of different cutting lengths on fermentation characteristics and aerobic stability of whole crop rice (WCR) silage. The WCR was harvested at the yellow ripe stage (43.7%, DM), and then cut at 5 (R05), 10 (R10), and 20 cm (R20) of the theoretical length of cut with no cut WCR (R60). Each forage was ensiled into 20 L mini bucket silo (5 kg) for 150 days in quadruplicates. The cutting lengths were not affected the chemical compositions of WCR silage (p > 0.05). The pH (p < 0.001) and concentration of ammonia-N (p = 0.022) in WCR silage were increased linearly with the increase of cutting length. The concentration of lactate had quadratic effect (p = 0.007), which was highest in R20 silage (p < 0.05). The concentration of acetate was increased linearly (p = 0.014), but the concentration of butyrate was decreased linearly (p = 0.033). The lactic acid bacteria count was decreased linearly (p = 0.017), and yeast count had quadratic effect (p = 0.009), which was the highest in R20 silage (p < 0.05). Aerobic stability had strong quadratic effect (p < 0.001), which was the highest in R20 silage (p < 0.05). In conclusion, R60 silage had highest pH by a linear increase of ammonia-N concentration and led to low aerobic stability. While R20 silage had the lowest pH by high lactate concentration and led to high aerobic stability.

A Study on Chatter Stability of High Speed Spindle (고속 스핀들의 채터 안정선도)

  • Shin, Seong-beom;Lee, Hyun-Hwa;Kim, Ji-S.;Kim, Ji-Yong;Yang, Min-Yang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.3
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    • pp.340-345
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    • 2010
  • This paper presents the chatter stability lobes of high speed spindle of five-axis machine tools. Using a FEM, we obtained the frequency response function of a spindle and the stability lobes for evaluation of chatter. In addition, this paper suggest FRF using by FEM for the prediction of chatter stable region and critical cutting depth. Therefore, critical cutting depth of is 1.3586mm and X, Y direction's chatter frequency is 901Hz and 900Hz, respectively.

Stability Analysis According to Hinge Type Alteration on Micro Stage for Micro Cutting Machine (초정밀 가공기용 마이크로 스테이지의 힌지 형상에 따른 안정성 해석)

  • 김재열;곽이구;심재기;안재신;송경석;한재호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.993-998
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    • 2002
  • Ultra precision processing technology is the field which is seriously protected its technology by advanced nations. Because of this reason, this technology is very difficult to supply for domestic companies, also domestic companies are revealed the limit of technology development by itself. And then, those are depend on the technology development of advanced nation, domestic companies are not conquer application step with already developed parts. Of course, some cases of its research are succeed. those are included element technology, system technology and so on, for development of ultra precision processing system. To conquer technology holding ultra precision processing accuracy of no level, active research are needed. In this paper, stability of ultra precision cutting unit is analyzed, this unit is the kernel unit in ultra precision processing machine. According to alteration of shape and material about hinge, stability investigation is performed Through this stability investigation, trial and error is reduced in design and manufacture, at the same time, we are accumulated foundation data for un it control.

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