• 제목/요약/키워드: Cutting resistance

검색결과 314건 처리시간 0.03초

Drill 가공에서의 절삭저항에 관한 연구 (On the Cutting Resistance in Drilling Operation)

  • 김윤제
    • 한국정밀공학회지
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    • 제2권2호
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    • pp.43-59
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    • 1985
  • In relation to the machinability of drilling operation, experiments were made to investigate the effect of cutting condition on static as well as dynamic cutting resistances in cutting plane carbon steel (SM 45 C) with H.S.S. twist drills. The results were as follows. 1) The static cutting resistances on carbon steel can practically be calculated by the following equations which were derived from experimental result. The deviation from the experimental values was less than 8% and 13% for cutting torque and thrust respectively. For cutting torque M: M=0.019 $H_B\;{f^{0.68}d^{1.68}$ For thrust T: T=0.400406 $r^{0.6}d^{0.68}$ + 0.1835 $H_BC^2$(where $H_B$: Brinnel hardness) 2) The static components of cutting resistance are increased exponentially with increasing drill diameter and feed rate. On the effect of drill diameter, the dynamic components of torque are decreased with increasing dirll diameter because of rigidity, the dynamic components of thrust being not effected with the changes. 3) As feed rates increase, the dynamic components of torque rather decrease although its changes on thrust components are unstable. 4) The static components of cutting resistance and dynamic component of torque are slightly decreased in accordance with the increase of spindle speed although its dynamic thrust components are not effected by the spindle speed.

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선삭에서 기계구조용 탄소강의 가공시 절삭저항과 표면거칠기에 미치는 영향에 관한 연구 (A Study on the Effects of Cutting Resistance and Surface Roughness of the Machine Structure Carbon Steel in Turning)

  • 이건준
    • 한국생산제조학회지
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    • 제8권5호
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    • pp.47-53
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    • 1999
  • The purpose of this study was to determine the effects of various cutting condition on the cutting resistance and surface roughness of material in turning operation using a coated carbide tool. The workpiece materials were the carbon steel SM20C and SM45C The results of this study are summarized as follows: The cutting force decreases as the feedee amount and the cutting depth decrease and the cutting speed increases. In order to obtain a proper surface roughness to each material it is desirable to set the feeding amount as 0.059mm.rev, the cutting depth as 0.4mm and the cutting speed as 270m/min for SM20C, while setting the feeding as 0.059mm/rev the cutting depth as 0.6mm and the cutting speed as 270m/min for SM45C.

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선삭가공에서 절삭지향과 표면거칠기에 미치는 영향에 관한 연구 (A Study on the Effects of Cutting Resistance and Surface Roughness in Turning)

  • 신근하
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.235-242
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    • 1997
  • The purpose of this study was to determine the effects of various cutting conditions on the cutting resistance and surface roughness of material in turning operation using a carbide tool. The workpiece materials were the carbon steel SM20C and SM45C. The results of this study are summarized as follows: The cutting force decreases as the feeding amount and cutting depth decrease and the cutting speed increases. In order to obtain a proper surface roughness to each material, it is desirable to set the feeding amount as 0.059mm/rev, the cutting depth as 0.4mm and the cutting speed as 270m/min for SM20C, while setting the feeding as 0.059mm/rev, the cutting depth as 0.6mm and the cutting speed as 270m/min for SM45C.

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3차원 절삭가공시 절삭력 예측에 관한 연구 (A Study On Prediction Of Three Dimensional Cutting Forces According To The Cutting Conditions)

  • 신근하
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1995년도 춘계학술대회 논문집
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    • pp.152-157
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    • 1995
  • In Turning It is good selection of cutting condition and cutting tools that influence upon the accuracy of dimension manufacturing efficiency and extension of tool life. Among them especially the identification of cutting force due to the change of cutting conditions which exerts a great influence on the turning is very important. In this study the cutting resistance due to the change of cutting conditions was caculated by using the energy method and good agreement in shown between theoritical and experimental results which were tested for the cutting resistance at the cemented carbide cutting tools with workpieces of SM20C and SM 45C.

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다결정 다이아몬드 공구를 이용한 Al-Mg계 합금의 미소선삭가공특성에 관한 연구 (A Study on the Micro Turning Machinability of A1-Mg Alloy Using Polycrystalline Diamond Tool)

  • 황준;남궁석
    • 한국정밀공학회지
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    • 제13권5호
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    • pp.122-130
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    • 1996
  • In this study, machinability of some aluminum-magnesium alloy are experimentally investigated using polycrystalline diamond tool with turning, and evaluated some independent cutting variables affected micrometal cutting characteristics as cutting force, specific cutting resistance, shear angles. To know the effect of cutting parameters of single point diamond machining, experiments were performed to measure cutting forces for high speed turning of aluminum alloy 6061-T6, SM45C and FC20 with poly- crystalline diamond and coated cemented carbide tool. Independent cutting variables were changed to a variety of cutting speed, feed rate, rake angles, material properties of workpiece and tool. Futhermore. Some useful informations are obtained in this study can guide micro metal cutting of aluminum alloy with diamond tool.

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복합공구대 디스크임계돌출거리와 절삭력과의 관계에 관한 연구 (A Study on the Relationship between the Cutting Force and the Critical Ejecting Distance of Disk for a Mill Turret)

  • 최지환;김재실;조수용
    • 한국기계가공학회지
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    • 제12권1호
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    • pp.110-116
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    • 2013
  • Curvic coupling of mill turret should maintain disk weight and the cutting resistance which occurs the machining operation and must also have power transmission function. In order to improve machining operation range, the ejecting distance from curvic coupling to the disk must increase as much as possible. But moment is increased by the lack of capacity of the curvic coupling. Increase of moment is the cause of vibration/noise and degradation of machining performance not only stability problem. The manufacturer of mill turret has no the design information between the ejecting distance and the cutting resistance with safety of curvic coupling. Therefore this study describes a finite element analysis model of mill turret using ANSYS workbench. The structural analyses and modal analyses with varying of the ejecting distances and cutting resistances are performed. Finally the equation for relationship between the critical ejecting distance and the cutting resistance is defined under 5 of the safety factor for the maximum von-Mises stress at the curvic coupling.

The Effect of Oxygen Introduction on Oxidation Resistance and Cutting Performance of Silicon Nitride Ceramics

  • Nagano, Mituyoshi;Sano, Hideaki;Sakaguchi, Shigeya;Zheng, Guo Bin;Uchiyama, Yasuo
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.857-858
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    • 2006
  • In order to clarify the wear resistance as cutting tools, the effect of oxygen addition on oxidation behavior of the ${\beta}-Si_3N_4$ ceramics with 5 mass% $Y_2O_3$ and 2 or 4 mass% $Al_2O_3$ was investigated by performing oxidation tests in air at $1300^{\circ}$ to $1400^{\circ}C$ and cutting performance tests. From test results, we could conclude that the mechanical properties of ${\beta}-Si_3N_4$ ceramics depending on oxygen introduction are much effective on cutting performance improvements of ${\beta}-Si_3N_4$ ceramics.

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콤바인 예취날의 형상이 볏짚절단저항에 미치는 영향 (An effect of the shape of cutting blade on cutting resistance of rice stalk)

  • 최우영;김태한
    • Current Research on Agriculture and Life Sciences
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    • 제22권
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    • pp.41-48
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    • 2004
  • 본 연구는 예취시 벼 줄기의 절단 저항이 적은 콤바인 예취날 개발에 필요한 기초 자료를 제공하기위하여 예취날의 윗날 내부에 면적 $75mm^2$의 평면 홈을 가공한 개발날과 시중에 판매되는 예취날을 사용하여 절단속도비와 볏짚의 함수율을 인자로 미예취시 예취날의 구동 마찰저항과 예취저항을 측정한 결과는 다음과 같다. 1. 예취날 속도 0.37m/s에서 0.55m/s범위 내에서 단날 구동시의 예취날 구동 마찰저항은 홈 가공을 한 개발 날이 평균 $0.12kg{\cdot}m$로 홈 가공을 하지 않은 기존 날의 평균 $0.16kg{\cdot}m$에 비해 25% 낮게 나타났다. 또한 양날 구동방식에서도 홈 가공을 한 개발말이 기존날에 비해 평균 26%정도 구동 마찰저항이 낮게 나타났다. 2. 절단속도비 10.에서 1.5범위 내에서 홈을 가공한 개발날의 볏짚 예취 저항은 기존 날에 비해 볏짚의 함수율 14.2%, 55.3%, 84.2%에 대해 각각 평균 12%, 15%, 20% 낮게 나타났다. 3. 예취날 구동 방식에 따른 볏짚 예취 저항은 양날구동방식이 $0.20kg{\cdot}m$로 단날 구동방식의 $0.24kg{\cdot}m$에 비해 평균 17%정도 낮게 나타났다. 4. 예취날의 최적 속도비는 볏짚의 함수율 변화에 따라 다르게 나타났으며 함수율 14.2%, 84.2%에 대해 각각 1.2, 1.4로 나타났다.

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Soil Cutting of Two-Sided Wedge In High Speed Curve Movement

  • Sang, Zhenghong;Mao, Hanping;Chen, Cuiying
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1993년도 Proceedings of International Conference for Agricultural Machinery and Process Engineering
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    • pp.1095-1101
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    • 1993
  • This paper discussed the action on soil of two-sided wedge in high speed curve movement, with the emphasis on the deformation of soil and its cutting resistance.

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Ti-6Al-4V 합금의 가공에서 공구 수명 향상을 위한 엔드밀 형상의 선정에 관한 연구 (Study on the Selection of End Mill Shape to Improve Tool Life in End Mill Process of Ti-6Al-4V Alloy)

  • 김도혁;정윤교;조영태
    • 한국기계가공학회지
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    • 제18권11호
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    • pp.76-82
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    • 2019
  • This study aims to find the shapes of an end-mill with low cutting temperature during the end-mill process of Ti-6Al-4V alloy. Such ${\alpha}-{\beta}$ titanium alloys are increasingly more used for their high tensile strength and high corrosion resistance. The cutting characteristics of Ti-6Al-4V alloy were studied using an analytical method validated by comparing the estimated cutting resistance with that from experiments. The end-mill shape was analyzed using an experimental method. The end-mill shape with low cutting resistance and low cutting temperature was confirmed by analyzing the signal-to-noise ratios for various conditions. Then, the factors with significance factor of 95% or more were determined in the variance analysis. Finally, an end-mill shape that can ensure a low cutting temperature was proposed.