• Title/Summary/Keyword: Cutting rate.

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A Study on the Correlation of Orthogonal Cutting all sorts Parameter and Acoustic Emission Signal (2차원 절삭시의 각종 파라메터와 음향 방출 신호와의 상호 관계에 관한 연구)

  • Kim, Jae-Yeol;Sim, Jae-Gi;Park, Hwan-Gyu;O, Hwan-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.1
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    • pp.74-83
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    • 1991
  • A study on the Correlation of Orthogonal Cutting Parameter (Cutting speed, Depth of cut, Feed Rate) and Acoustic Emission Signal. It is well known that acoustic emission (AE) is the emission of elastic wave resulting from the deformation and fracture of materials. This study estabished correlation of orthogonal cutting parameter and AE signal, and researched into in-process monitoring of tool wear and failure. The results are as follow; 1. AE RMS was under the influence of cutting speed but hardly influenced by depth of cut and feed rate. 2. AE RMS was under the influence of flank wear. 3. AE count rate increased by increased cutting speed. 4. AE RMS value was rapidly increased in 130 m flank wear.

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Effect of Cutting Media and Growth Regulators on the Cutting of Dendrobium nobile (용토와 생장조절제 처리가 노빌계 덴드로비움의 삽목번식에 미치는 영향)

  • Kim, Han-Kyun;Nam, Yu Kyeong;Lee, Jong Suk
    • FLOWER RESEARCH JOURNAL
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    • v.18 no.1
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    • pp.23-28
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    • 2010
  • This study was conducted to determine the optimal rooting media composition and plant growth regulators for the mass production of new three cultivars in Dendrobium. Rooting medium experiments showed that shooting rate of 'Fizz' was the highest in perlite (Per) and vermiculite (V) mixture (1 : 1, v/v). Rooting rate of 'Prince' was 10% in the same treatment 60 days after cutting, while those of 'Candy' and 'Fizz' showed no shooting. With various kinds of auxin and different levels of concentrations, shooting rate in the other cultivars except 'Candy' increased highly at 60 days after cutting. Whereas, there were no differences between control and treatment except that of 'Fizz' with 200 ppm of IBA treatments showing 86.7%. Rates of cutting with leaves of 'Candy' and 'Fizz' were fairly high with 200 ppm of IBA compared to the control. Rate of rooting of 'Prince' was twice with 200 ppm of IBA or 50 ppm of NAA compared to the control. With various kinds of cytokinin and different concentrations, shooting rate of 'Candy' was 20% with 50 ppm of BA at 60 days after cutting; however, that of 'Fizz' increased in all treatments in 30 days after cutting and reached 100% with 200 ppm of BA compared to the control which was 77% at 60 days after cutting. Kinetin treatment had little effect on shooting rate compared to control at all concentrations. Treatment with 200 ppm of BA had clear effect on the rate of cutting with leaves of 'Fizz' and 'Prince', which was similar to shooting rate. However, the same treatment of BA had no effect on the rooting rate in all cultivars.

An experimental study of cutting abilities of an abrasive water jet system (연마제 혼합액 제트의 절단 성능에 관한 연구)

  • 안영재;유장열;권오관;김영조
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.611-617
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    • 1989
  • A jet cutting system is a new concept of cutting device wihch requires high pressure up to thousands of atmospheric pressure. The use of water as a cutting medium brings in many of working advantages such as no dust, no gas, and no thermal distortion. And an introduction of abrasives into the water jet flow increases signigicantly cutting abilities and improves cutting performance. Cutting with abrasive water jet involves many operating variables, including design of the cutting system. For efficient cutting, the operating parameters have to chosen properly. In spite of several attempts to develop the cutting model theoretically, all of the optimization of the operating parameters is based upon exerimental results of each jet cutting system. In this paper, the effect of the parameters was measured and analysed in terms of pressure, abrasive, and transverse rate of a workpiece. Most of all, sufficient feeding of abrasives is the most important factor for efficient cutting performance.

The Effect of Cutting Conditions on Surface Roughness in MQL Turning. (MQL 선삭가공시 가공조건의 표면거칠기 영향 분석)

  • 이춘만;황영국;정종윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.28-33
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    • 2004
  • At present, industry and researchers are looking for ways to reduce the use of lubricants because of ecological and economical reasons. Therefore, metal cutting is to move toward dry cutting or semi-dry cutting. This paper presents an investigation into MQL(Minimum Quantity Lubrication) machining with the objective of deriving the optimum cutting conditions for the turning process of SM45C. To reach these goals several finish turning experiments were carried out, varying cutting speed, feed rate and oil quantity, with MQL. The surface roughness results of tests were measured and the effects of cutting conditions were analyzed by the method of Analysis of Variance(ANOVA). From the experimental results and ANOVA, it is found that a better surface roughness can be obtained by decreasing oil quantity and feed rate.

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A study on the ultrasonic vibration cutting properties of fine ceramics (파인 세라믹스의 초음파 진동절삭에 관한 연구)

  • Kang, Jong-Pyo;Song, Ji-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.1
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    • pp.126-133
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    • 1993
  • Conventional cutting(CC) and Ultrasonic Vibration Cutting(UVC) of 20[KHz] are practised with standard lathe for fine ceramics(A1$_{2}$O$_{3}$. UVC is suggested to good cutting method for difficult-to-machine-materials and it is known to excellent cutting method to super precision cutting and elevation of productibility for general, nonferrous matals. In this research, main results to be obtained are as follows: 1. From the CC and UVC results by general lathe with sintering diamond tool, the surface roughness and roundness are improved in UVC. Also tool life is longer in UVC than CC. From the observation of machined surface, it is found that brittle fracutural material remove occured in fine ceramics cutting. 2. It is verified that the thrust force is the biggest in fine ceramics cutting, principal force is the next, and feed rate force the third and it is appear a little, on the other hand the principal force is the biggest in metal cutting, feed rate frece is the second, and thrust force is the next.

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A Study on the Analysis of Tool-wear Patterns and Mechanisms in Face Milling (정면밀링에서 공구마멸 패턴과 메커니즘 분석에 관한 연구)

  • Jang, Sung-Min;Baek, Seung-Yub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.24-29
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    • 2017
  • This paper provides an experimental analysis on the breakage of the coated tool using the face-milling cutter of the machining center due to changes in the cutting speed and the feed rate. The experimental studies were conducted using STS 304 materials and the damage to the tool was analyzed according to the change in machining time. The experiments confirmed that the cutting speed and feed rate affected the tool damage and the mechanical impact and thermal shock were determined to severely damage the tool. From the production engineering point of view, it has been experimentally investigated that the increased feed rate significantly influences the material removal rate more than the increased cutting speed.

Digestibility and fermentation rate or Alfalfa , Orchar grass with different cutting times (예취시기에 따른 Alfalfa , Orchar grass고정물의 소화율 , 발효율 및 발산속도 측정)

  • 윤재인
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.5 no.1
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    • pp.84-89
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    • 1985
  • Chemical composition, dry matter and cellulose digestibilities and fermentation rates of alfalfa and orchard grass cut at different time were estimated in vitro method and the results summurized as follows: 1. Crude protein, crude fiber cwc and cellulose content of Alfalfa were decreassed as advancing cutting time. Crude protein, crude fiber and cwc content of Orchard grass were decreased as advancing cutting time up to 3 cutting, but crude protein was slightly increased at 4th cutting, crude fiber and cellulose content were higher at 2nd cutting, but decreased thereafter. 2. DM digestibility of Alfalfa was 51.80, 51.86, 52.92 and 59.52% at 1, 2, 3 and 4th cutting time, respectibly, thus slightly increased as advancing cutting time, and cellulose digestibility of Alfalfa was not much different with different cutting time. DM digestibility of Orchard grass was 62.21, 66.10, 60.95 and 66.32% at 1, 2, 3 and 4th cutting time, respectibly, and cellulose digestibility of Orchard grass was slightly increased at 3rd cutting time and then increased at 4th cutting time. 3. Fermentation rate of DM of alfalfa was the highest 1st cutting time (0.83%/hr.) and was not different at 3 and 4th cutting time. Cellulose fermentation rate of Alfalfa was the highest at 1st cutting time (1.29%/hr.), decreased at 2 and 3th and then increased at 4th cutting time. Fermentation rate of DM of Orchard grass was 1.42, 1.58, 1.60 and 1.57%/hr. and of cellulose was the highest at 2nd cutting time (1.77%/hr.)

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Wear Mechanism and Machinability of PCD Tool in Turning Tungsten Carbides (초경합금재의 선반절삭에 있어서 PCD공구의 마멸 기구와 절삭성)

  • Heo, Sung Jung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.85-91
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    • 2013
  • The machinability of wear-resistible tungsten carbides and the tool wear behavior in machining of V30 and V50 tungsten carbides using PCD (Poly Crystalline Diamond) cutting tool was investigated to understand machining characteristics. This material is one of the difficult-to-cut materials in present, but their usage has been already broadened to every commercial applications such as mining tools, and impact resistant tools etc. Summary of the results are as follows. (1) Tool wear progression of PCD tools in turning of wear-resistible tungsten carbides were observed specially fast in primary cutting distance within 10m. (2) Three components of cutting resistance in this research were different in balance from the ordinary cutting such as that cutting of steel or cast iron. Those were expressed large value by order of thrust force, principal force, feed force. (3) If presume from viewpoint of high efficient cutting within this research, a proper cutting speed was 15m/min and a proper feed rate was 0.1mm/rev. In this case, it was found that the tool life of PCD tool was cutting distance until 230m approximately. (4) In cutting of wear-resistible tungsten carbides such as V30 and V50, it was recognized that the tool wear rate of V30 was very fast as compared with V50. (5) When the depth of cut was 0.1mm, there was no influence of the feed rate on the feed force. And the feed force tended to decrease as the cutting distance was long, because the tool was worn and the tool edge retreated. (6) It was observed that the tungsten carbides were adhered to the flank.

A Study on Surface Roughness of Aluminum 7075 to Nose Radius and Cooling Method in CNC Lathe Machining (CNC선반가공에서 노오즈 반경과 냉각방법에 따른 알루미늄7075의 표면 거칠기에 관한 연구)

  • Noh, Young-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.85-91
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    • 2015
  • Current world aircraft industry studies on the precision of the product are in active progress. Particularly in terms of improving the quality of processed products in terms of the surface roughness of the dimensional accuracy, fatigue strength, and corrosion resistance, which affect a lot of research on surface roughness, has been investigated. In this study of aluminum alloy, 7075 aircraft aluminum is used in a cutting CNC lathe machine for the cutting speed and feed rate according to the cutting experiments that were conducted. Additionally, the machine tool of the cooling method soluble cutting oil, insoluble cutting oil by cooling, and cooling the workpiece by cutting surface roughness will be investigated. Through the method and soluble cutting oil coolant cooled by the cutting speed increases, the value of surface roughness showed a regular result. Tool nose radius of 0.8 mm than 0.4 mm picture of when approximately 50 of the surface roughness values were less.

Cutting Force Characteristics and Tool Deflection When Machining Rectangular Shapes with a Ball End Mill (볼엔드밀 공구에 의한 사각형상 가공시 공구 휨에 따른 절삭력 특성)

  • Kim, In Soo;Kim, Sang Hyun;Lee, Dong Sup;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.26-32
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    • 2019
  • Ball end mills used for high-speed and high-precision machining require longer machining time than flat end mills or face cutters, since the tool diameter is limited and the rigidity is reduced by the characteristics of the tool's cutting edge: at the top end of the tool, the cutting speed approaches zero and hardly removes any material. Because there is little material removal at the top end of the ball end mill, the outer cutting edge performs the majority of the work; this irregular cutting force deforms the tool and shortens its life. In this study, we attached an eddy-current sensor to a tool to measure the deformation from the cutting force and we used a tool dynamometer to measure the cutting force. We found that the change in cutting force is dependent on the change in feed rate during square-shaped processing and, as the feed rate is accelerated, the cutting force also increases. Higher cutting forces increase tool deformation.