• Title/Summary/Keyword: Cutting rate.

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Scaling and Dynamic Effects on the Plate Cutting Response (판의 찢김 응답에 대한 치수 및 동적 효과)

  • 백점기;이탁기
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.3
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    • pp.48-55
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    • 1996
  • The aim of the present study is to investigate the scaling and dynamic erects on the plate cutting response. A series of cutting tests for unstiffened and longitudinally stiffened steel plate specimens in a quasi-static condition were carried out, varying the plate thickness. Based on the previous as well as the present test results, the scaling effect of Plate thickness on the cutting response is investigated. Dynamic erects are also clarified from the devious theoretical and experimental results. The Cowper-Symonds constitutive equation originally derived for mild steel is modified to consider the influence of strain-rate sensitivity on yield strength of high tensile steel.

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A study on the mirror like machining of Al-Si alloy for extraction of Si particle (Al-Si합금의 Si석출 경면가공에 관한 연구)

  • 이은상;김정두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.12
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    • pp.2279-2286
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    • 1992
  • A hypereutectic Aluminum-Silicon Alloy is widely used in the parts of autombile because of high-resistance and good strength. In this study, the cutting of a hypereutectic Al-Si alloy (A390) for extraction of Si particle was experimentally investigated. By proper selection of cutting tool materials and optimization of cutting conditions, economical machining of this alloy is achieved. The surface roughness relates closely with the feed rate and cutting speed.

A Study on Cutting Characteristic of Tapered Groove in Turning (선삭가공에서의 테이퍼 홈 절삭특성에 관한 연구)

  • Choi, Chi-Hyuk;Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.27-32
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    • 2011
  • In recently, it is demanded development of manufacturing techniques for machining of various mechanical parts. Therefore the development of turning is one of the important manufacturing techniques. In this study, an experimental shape in tapered groove turning was suggested, and the turning process was investigated by analyzing cutting speed, feed rate, tapered angle, depth of cut. The surface roughness and cutting force change in the workpiece was measured. From the results, the optimum machining conditions are obtained by design of experiments.

A Study on the Cutting Characteristics and Detection of the Abnormal Tool State in Hard Turning (고경도강 선삭 시 절삭특성 및 공구 이상상태 검출에 관한 연구)

  • Kim Tae Young;Shin Hyung Gon;Lee Sang Jin;Lee Han Gyo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.6
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    • pp.16-21
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    • 2005
  • The cutting characteristics of hardened steel(AISI 52100) by PCBN tools is investigated with respect to cutting force, workpiece surface roughness and tool flank wear by the vision system. Hard Owning is carried out with various cutting conditions; spindle rotational speed, depth of cut and feed rate. Backpropagation neural networks(BPNs) are used for detection of tool wear. The input vectors of neural network comprise of spindle rotational speed, feed rates, vision flank wear, and thrust force signals. The output is the tool wear state which is either usable or failure. The detection of the abnormal states using BPNs achieves $96.8\%$ reliability even when the spindle rotational speed and feedrate are changed.

Machining Characteristics and Cutting Force Analysis of Hardfacing Overlay Welding in High Chromium Carbide (고크롬탄화물 하드페이싱 육성용접물의 가공특성과 절삭력 분석)

  • Kim, Min-Ho;Kim, Tae-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.469-476
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    • 2009
  • Hard facing overlay welding in high chromium carbide is a representative way of extending the fatigue life or recompensing damage, because workpiece surface is uniformly overlay-welded by alloy material. In general, grinding process is currently used for finish due to hardness of weld material. The development of tool material, such as PCBN, has made it possible to use turning instead of grinding. There are many advantages of hard Owning, as lower equipment costs, shorter setup time, fewer process steps, higher material removal rate, better surface integrity and the elimination of cutting fluid. In this paper, machining characteristics and cutting performance are examined to investigate turning possibility of overly welding in high chromium carbide.

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A Study on the Characteristics of BTA Deep Drilling for Marine Part Carbon and Alloy Steels

  • Sim, Sung-Bo;Kim, Chi-Ok
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.3 no.1
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    • pp.40-48
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    • 2000
  • The term "deep holes" is used to describe the machining of holes with a relatively large length to diameter ratio. The main feature of BTA deep hole drilling is the stabilization of cutting force necessary for the self guidance of the drill head. An additional feature is the cutting tool edges that are unsymmetrically placed on the drill head. There is an increasing necessity to predict the hole geometry and other dynamic stability behavior of deep hole drilling guidance. In this study, the effects of BTA deep hole drilling conditions on the hole profile machined piece are analyzed using domain analysis technique. The profile of deep hole drilled work piece is related to cutting speed, feed rate, chip flow, tool wear, and so on. This study deals with the experimental results obtained during the BTA drilling on SM45C, SM55C carbon steels and SCM440 steels under various cutting conditions, and these results are compared with analytical evaluations.aluations.

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A Study of Improvement Method and Analysis of Type of Revegetation Measures of Rock Slopes (비탈면 녹화공법의 유형분석과 개선방안 연구)

  • Jeon, Gi-Seong
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.5 no.5
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    • pp.22-29
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    • 2002
  • This study was conducted to suggest develop revegetation methods and to classification of cutting-rock slopes revegetation type. The data was collected from pre-experienced data, reports and journal. Also research result was reflected from field research for the conditions of construction, vegetation types and field conditions. As the result of analyze, the factors affecting the plant coverage rates of cutting-rock slopes were period of construction, revegetation methods, slope gradient and slope length. Classification of cutting-rock slopes revegetation type was fourth from material of revegetation measures and spray type. It is recommended to adjust the proposed factor as environment, field condition and characteristic related with revegetation measures on slopes for the presentation of revegetation standard.

Statistical characterisation of end milling of AISI 52100 annealed bearing steel

  • Benghersallah, Mohieddine;Benchiheub, Slimane;Amirat, Abdelaziz
    • Advances in materials Research
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    • v.7 no.2
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    • pp.137-148
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    • 2018
  • The present paper is a contribution in characterising end milling process of AISI 52100 ball bearing steel through statistical analyses of variance (ANOVA). The latter has been performed to identify the effect of the cutting parameters on the machined surface roughness and the cutting tool life. Wear measurements have been carried on multilayer coated carbide inserts and the respective surface roughness has been recorded. Taguchi's technique has been adapted to conduct the design experiments in terms of orthogonal arrays according to the cutting parameters (cutting speed, feed rate and depth of cut), the type of coating (TiN, TiCN, TiAlN) and lubricating condition. Regression analyses have conducted to the development of simplified empirical models that can be effectively used to predict surface roughness and tool wear in the present milling process.

A Study on the Drilling Characteristics of Carbon Fiber Epoxy Composite Materials by Diamond Grit Electroplated Drills (다이아몬드 입자 전착드릴에 의한 탄소섬유 에폭시 복합재료의 드릴링 특성에 관한 연구)

  • Kim, Hyeong-Chul;Kim, Ki-Soo;Hahm, Seung-Duck;Kim, Hong-Bea;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.27-38
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    • 1995
  • For solving troubles happened during the drilling process with carbon fiber epoxy composite materials(CFRP) by using HSS drill, a few types of diamond gift electroplated drills are manufactured, and machinability of these drills is experimented with a variety of cutting speed and feed rate. These drills have some advantages of good wear resistant and the conception of grinding process. As a result, using of these drills improves both troubles being caused by tool wear and damage of exit surface depending on fiber stacking angle. It is desirable that cutting conditions for the cutting thickness per revolution must be set under 0.01mm when the size of a diamond grit is # 60 .approx. 80.

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The Prediction of Cutting Slope Failure of Forest Road (임도(林道) 절토사면(切土斜面)의 붕괴위험(崩壞危險) 예측(豫測)에 관한 연구)

  • Cha, Du Song;Ji, Byoung Yun
    • Journal of Forest and Environmental Science
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    • v.14 no.1
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    • pp.145-156
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    • 1998
  • On the basis of data obtained from 5 forest roads(Backyang, Byongatae, Saorang, Bukyu and Dangrim forest road) collapsed under a heavy rainfall in Chunchon, Kangwondo, this study was carried out to predict the cutting slope failure of forest road by using Quantification theory(II). The results were summarized as follows; The cutting slope failure was chiefly occurred by correlated action of road structure, vegetation and topographical factors. The cutting slope failure predicted by partial correlation coefficients and range values was characterized by longer than 8m of cutting slope length, depper than 2.5m of soil depth, between $30^{\circ}$ and $50^{\circ}$ of original ground slope gradient, absence of vegetation coverage on cutting slope, and greater than $60^{\circ}$ of cutting slope gradient. And the rate of correct discrimination by analysis of cutting slope failure was 90.1%.

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