• Title/Summary/Keyword: Cutting rate.

Search Result 1,029, Processing Time 0.036 seconds

Development of a Virtual Machine Tool - Part 1 (Cutting Force Model, Machined Surface Error Model and Feed Rate Scheduling Model) (가상 공작기계의 연구 개방 - Part 1 (절삭력 모델, 가공 표면 오차 모델 및 이송 속도 스케줄링 모델))

  • Yun, Won-Su;Go, Jeong-Hun;Jo, Dong-U
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.18 no.11
    • /
    • pp.74-79
    • /
    • 2001
  • In this two-part paper, a virtual machine tool (VMT) is presented. In part 1, the analytical foundation of a virtual machining system, envisioned as the foundation for a comprehensive simulation environment capable of predicting the outcome of cutting processes, is developed. The VMT system purposes to experience the pseudo-real machining before real cutting with a CNC machine tool, to provide the proper cutting conditions for process planners, and to compensate or control the machining process in terms of the productivity and attributes of products. The attributes can be characterized with the machined surface error, dimensional accuracy, roughness, integrity and so forth. The main components of the VMT are cutting process, application, thermal behavior and feed drive modules. In part 1, the cutting process module is presented. The proposed models were verified experimentally and gave significantly better prediction results than any other method. The thermal behavior and feed drive modules are developed in part 2 paper. The developed models are integrated as a comprehensive software environment in part 2 paper.

  • PDF

Changes of the Yield and Carbohydrate Content during the Regrowth of the Pastuer plants - Especially Ladno clover and Orchardgrass- (재생기간별 목초의 수량 및 탄수화물함량 변화 - Ladino Clover와 Orchardgrass를 중심으로 -)

  • 전우복
    • Journal of The Korean Society of Grassland and Forage Science
    • /
    • v.1 no.1
    • /
    • pp.10-17
    • /
    • 1978
  • The experiment were carried out to determine the rate of regrowth, the changes of carbohydrates contained in the samples right after cutting, plant part for storage of carbohydtates and top-dressing time of ladino clover and orchardgrass. Plants were grown in the simple growth chamber as well as in the fields. The temperature, light intensity and light period were controlled to be 15-20$^{\circ}$, 4,250 Lux, and 15 hours in the simple growth chamber. The results obtained are as follows ; 1. The period of recovery to initial stands after cutting was about 3 weeks in ladino clover and 4-5 weeks in orchard grass in terms of dry matter and carbohydrates. 2. The content of total water-soluble carbohydrates of plant parts was the hightest in stolon of ladino clover and in sheath of orchardgrass, and the lowest in roots of ladino clover and orchardgrass. 3. Cutting resulted in a temporary decrease of total water-soluble carbohydrates in the shoots. Similar trends were observed when the plants were left intact with top-dressing. 4. The top-dressing applied simultalliousely with the cutting was more effective to stimu1ate regrowth than that applied after cutting, however, both of the simultaneous and after cutting application were still better than application prior to cutting.

  • PDF

Mechanical Properties and End-milling Characteristic of AIN-hBN Based Machinable Ceramics (AIN-hBN계 머시너블 세라믹스의 기계적 특성 및 엔드밀링 가공성 평가)

  • Beck, Si-Young;Cho, Myeong-Woo;Cho, Won-Seung
    • Journal of the Korean Ceramic Society
    • /
    • v.45 no.1
    • /
    • pp.75-81
    • /
    • 2008
  • In this study, machining characteristics of AIN-hBN composites were evaluated in end-milling process. As a first step, AIN-hBN composite specimens with various hBN contents were prepared using hot press method. Material properties of the composites, such as relative density, Young's modulus and fracture toughness, were measured and compared. Then, a series of end-milling experinients were performed under various cutting conditions by changing cutting speed, depth-of-cut and feed rate. Cutting force variations were measured using a tool dynamometer during the cutting experiments. Machined surfaces of the specimens were observed using SEM and a surface pro filer to investigate the surface integrity changes. The cutting force decreased with an increases of hBN content. The cutting process was almost impossible for monolithic AIN, owing to severe chipping. In contrast, at high content of hBN, surface damage and chipping decreased, and better surface roughness can be obtained.

Influence of Surface Roughness of Tools on the Friction Stir Welding Process

  • Hartmann, Michael;Bohm, Stefan;Schuddekopf, Sven
    • Journal of Welding and Joining
    • /
    • v.32 no.6
    • /
    • pp.22-28
    • /
    • 2014
  • Most publications on friction stir welding describe phenomena or results with given process parameters like feed rate, rotation speed, angle and depth of penetration. But without a complete documentation of tool design, the results under the same process parameters are completely different. For this purpose, the Institute of Cutting and Joining Manufacturing Processes (tff), University of Kassel investigated the influence of tool roughness on the friction stir welding process. Therefore a defined surface finish was produced by turning and die sinking. As basis of comparison the constant parameters were rotation speed, feed rate, tilt angle and a heel plunge depth. Sound butt-welds were produced in aluminium alloy 6082 (AlMgSi1) with 1.5 mm sheet thickness with a turned reference tool with a surface of $Ra=0.575{\mu}m$ in position controlled mode. The surfaces are manufactured from a very fine to a very rough structure, classified by the VDI-classes with differences in the arithmetical mean roughness. It can be demonstrated with the help of temperature measures, that less heat is generated at the surfaces of the shoulder and the pin by the higher roughness due to lower active friction contact surface. This can also be seen in the resulting wormhole defects.

Fabrication of spectacle lens cutting materials (렌즈 절삭공구 재료의 제조)

  • Lee, Young-II
    • Journal of Korean Ophthalmic Optics Society
    • /
    • v.6 no.2
    • /
    • pp.111-114
    • /
    • 2001
  • This paper presents the influence of the additive composition on flexural strength and hardness of SiC-TiC composites materials for spectacle lens cutting materials. The materials were hot-pressed at $1800^{\circ}C$ and subsequently annealed at $1910^{\circ}C$ for 3h. The heating rate was $15^{\circ}C/min$ and the cooling rate about $25^{\circ}C/min$ in from the sintering temperature to $1300^{\circ}C$. The growth of particles of spectacle lens cutting materials was analysed by SEM and crystalline phases were discussed by x-ray diffractometry. Typical fracture toughness and hardness of materials for spectacle lens cutting were $6.1MPa{\cdot}m^{1/2}$ and 14.9 GPa, respectively.

  • PDF

A Study on the Native Environment and Cutting Propagation for the Black-berry Magnolia Vine [Schisandra repanda (Siebold & Zucc.) Radlk] in Halla Mountain (한라산 흑오미자의 자생환경 및 삽목증식 연구)

  • Boo, Jae Yoon;Kim, Ju Sung
    • Korean Journal of Medicinal Crop Science
    • /
    • v.28 no.5
    • /
    • pp.354-359
    • /
    • 2020
  • Background: The recent, decline in Black-berry Magnolia Vine (Schisandra repanda; BMV) native to Jeju Island, Korea, has raised concerns about the causes of this decline. We investigated the native environment of S. repanda and evaluated its propagation through cuttings to provide preliminary data for its restoration in Jeju Island. Methods and Results: The native environment of the BMV in the Hallasan National Park was surveyed and the climatic variables (temperature and humidity) were analyzed. The effects of the sex of the donor plant (male/female) type of cutting (softwood/hardwood), and treatment with a plant growth regulator (indole-3-butylic acid/rootone) on the rooting of BMV were investigated. Additinallly, the rooting rate, root count, and root length, as well as temperature and humidity were measured in the vinyl moist chambers. BMV was observed in 63 plants distributed from 567 m to 1,364 m above sea level of the Hallasan National Park. In the cutting experiment, the rooting rate was 71.9%, and it was higer in female plants (75.0%) than in male plants (68.8%). Conclusions: The mass propagation of BMV through cuttings valuable for its restoration as without such safeguard measures, the population could face extinction within a few decades.

Study on mirror-like surface machining of Al alloy with edge form of single crystal diamond tools (천연 다이아몬드 인선형태에 의한 Al 합금의 경면절삭에 관한 연구)

  • 김정두
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.14 no.6
    • /
    • pp.1515-1522
    • /
    • 1990
  • Ultra precision cutting should be satisfied with two conditions of Mirror Like and shape grade, and especially Mirror Like depends on surface roughness. In this study, in order to develop Mirror Cutting for Al alloy, this was done with edge form of single crystal diamond tool divided into R type and S type. Surface roughness machined by S type tool is more satisfactory than by R type tool, being the lowest value of 13.8nm. In addition, Mirror surface can reach above 90% of reflection rate by both R type and S type tool, but machined surface by R type tool has much more fine fracture portions rather than by S type tool. Even though feed rate decreases from 5.mu.m to 1.mu.m, surface roughness doesn't show improvement.

Feedrate Optimization using CL Surface (공구경로 곡면을 이용한 이송속도 최적화)

  • 김수진;양민양
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2003.06a
    • /
    • pp.547-552
    • /
    • 2003
  • In mold machining, there are many concave machining regions where chatter and tool deflection occur since MRR (material removal rate) increases as curvature increases even though cutting speed and depth of cut are constant. Boolean operation between stock and tool model is widely used to compute MRR in NC milling simulation. In finish cutting, the side step is reduced to about 0.3mm and tool path length is sometimes over 300m. so Boolean operation takes long computation time and includes much error if the resolution of stock and tool model is larger than the side step. In this paper, curvature of CL(cutter location) surface and side step of tool path is used to compute the feedrate for constant MRR machining. The data structure of CL surface is Z-map generated from NC tool path. The algorithm to get local curvature from discrete data was developed and applied to compute local curvature of CL surface. The side step of tool path was computed by point density map which includes cutter location point density at each grid element. The feedrate computed from curvature and side step is inserted to new tool path to regulate MRR. The resultants wire applied to feedrate optimization system which generates new tool path with feedrate from NC codes for finish cutting. The system was applied to speaker mold machining. The finishing time was reduced to 12.6%. tool wear was reduced from 2mm to 1.1mm and chatter marks and over cut on corner were removed.

  • PDF

Effect of Cut-off Intervals on Nutrients Removal Efficiency in Hydrophytes at the Artificial Vegetation Island (인공수초재배섬에서 수생식물 지상부 절취주기별 수중영양염류 제거효율)

  • Park, Hae-Kyung;Byeon, Myeong-Seop;Choi, Myung-Jae;Yun, Seok-Hwan;Jeon, Nam-Hui
    • Journal of Korean Society on Water Environment
    • /
    • v.25 no.2
    • /
    • pp.221-226
    • /
    • 2009
  • We investigated the most effective cutting interval for underwater nutrient removal through cut off the emergent part of hydrophytes at artificial vegetation island (AVR) which was installed for the purpose of water quality improvement in Lake Paldang. We divided the planting area of Phragmites japonica into three parts according to the cutting intervals. The shoot height and relative growth rate of P. japonica, nutrient contents and biomass of cut off P. japonica were measured at each cutting interval. The amount of nutrients which were removed through cut off at each cutting interval was calculated. P. japonica showed full growth, 80% and 60% of full growth before first cut off at three-months, two-months and one-month cutting interval condition respectively. Three-month cutting interval condition showed the largest biomass of cut off P. japonica and one-month cutting interval condition showed the least. However the cut off P. japonica showed the highest content of nutrients at one-month cutting interval condition and the least at three-month cutting interval condition. The amount of phosphorus and nitrogen removal at two-month cutting off condition is the largest among three cutting interval conditions indicating that cut off the emergent part of P. japonica every two months is the most effective to remove the nutrients from water at AVR in eutrophic lakes.

Determination of Flow Stress and Cutting Force Prediction of Ti-6Al-4V Material for 3D Printer using S-K Constitutive Equation (S-K 구성방정식을 이용한 프린터용 3D Ti-6Al-4V 재료의 유동응력 결정 및 절삭력 예측)

  • Park, Dae-Gyoun;Kim, Tae-Ho;Jeon, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.6
    • /
    • pp.68-74
    • /
    • 2018
  • Study on the Ti-6Al-4V have been carried out using cutting simulation, and researches for cutting force and chip shape prediction have been actively conducted under various conditions. However, a 3D printer application method using Ti-6Al-4V metal powder material as a high-power method has been studied for the purpose of prototyping, mold modification and product modification while lowering material removal rate. However, in the case of products / parts made of 3D printers using powder materials, problems may occur in the contact surface during tolerance management and assembly due to the degradation of the surface quality. As a result, even if a 3D printer is applied, post-processing through cutting is essential for surface quality improvement and tolerance management. In the cutting simulation, the cutting force and the chip shape were predicted based on the Johnson-Cook composition equation, but the shape of the shear type chip was not predictable. To solve this problem, we added a damaging term or strain softening term to the Johnson-Cook constitutive equation to predict chip shape. In this thesis, we applied the constant value of the S-K equations to the cutting simulation to predict the cutting force and compare with the experimental data to verify the validity of the cutting simulation and analyzed the machining characterization by considering conditions.