• Journal of the Korean Society for Precision Engineering
• /
• v.28 no.6
• /
• pp.709-715
• /
• 2011

Chattering in cutting operations are usually a cumbersome part of the manufacturing process in mechanical. Particular, machining performance such as that of the boring process is limited by cutting condition at the movable components. Among various sources of chatter vibration, detrimental point in cutting condition is found a mechanical condition on overhang. It limits cutting speed, depth, surface roughness and tool wear failure as result because the all properties are varying with the metal removal process. In this case, we have to observe the resonance frequencies of a boring bar for continuous cutting. In the established research, boring bar vibration of cutting system has been measured with the aid of accelerometer. However, the inherent parameters of internal turning operations are severely limit for the real time monitoring on accelerometers. At this point, this paper is proposed other method for real time monitoring during continuous cutting with optical fiber at the inside of boring bar. This method has been used a plastic fiber in the special jig on boring bar by based on experimental modal analysis. In this study, improvement of monitoring system on continuous internal cutting was attempted using optical fiber sensor of inside type because usually chattering is investigated experimentally measuring the variation in chip thickness. It is demonstrated that the optical fiber sensor is possibility to measure of chattering with real time in boring process.

• Journal of the Korean Society of Safety
• /
• v.21 no.6 s.78
• /
• pp.116-121
• /
• 2006

In metal cutting processes, cutting conditions have an influence on reducing the production cost and deciding the quality of a final product. Process planners usually make modification to recommended cutting parameters obtained from machining data handbooks in order to satisfy requirements for individual operation. The modified cutting parameters also need to be examined for the safe machining. In this paper, a new operation planning system that allows the generation and check of modified cutting parameters is proposed for the milling process. A neural network methodology is introduced to identify mathematical models for generation of the modified cutting parameters, and several simplified rules and equations are presented for the check of the cutting parameters. Finally, the results are demonstrated with an example part.

• Journal of The Korean Society of Grassland and Forage Science
• /
• v.22 no.1
• /
• pp.1-8
• /
• 2002

Chufa (Cyperus esculentus L.) belongs to one of the sedge family and pows well in summer. The aboveground part of chufa is mostly consisted of leaves and the underground part is mostly composed of a clump of fibrous root with tuber. At the seeding year, it does not reproductive development but produces a lot of tuber. It produced many tillers from the tuber and grows in clumps as a bunch type. The plant height of mature chufa was 73 to 75cm and it grown fully in the middle of July. The number of tillers were increased rapidly until the end of July and still increased slowly after August but it showed very poor growth. The final fresh weight and dry matter yield of aboveground part of chufa were 40.3 tou/ha and 12.1 tou/ha. respectively. The regrowth of aboveground part was vigorous in the early stage of growth after 1st cutting but it was decreased rapidly after the second cutting. In control plot, the number of tubers per a clump were 722 at final stage and their fresh and drymatter yields per m: were 4.2kg and 1.9kg, respectively. In experimental plots, the amount of tubers was decreased steadily according to delay of cutting date, but late cutting date was not affect the tuber formation severely because the tuber produced already early in August. The nutritive value of chufa in vegetative growth stage was good but it was decreased according to growing up. The contents of crude protein(CP), neutral detergent fiber(NDF), dry matter digestibility (DMD) and total digestible nutrients(TDN) of aboveground part of chufa harvested finally were 6.1%, 51.5%, 39.8%, 33.2% and 39.4％, respectively. The contents of crude protein(CP), neutral detergent fiber(NDF), dry matter digestibility(DMD) and total digestible nutrients(TDN) of tubers of chufa were 6.1%, 81.5%, 39.8%, 33.2% and 39.4%, respectively and the content of oil was as high as 16.2%, especially.

• Journal of Wetlands Research
• /
• v.13 no.3
• /
• pp.603-611
• /
• 2011

In order to enhance cutting efficiency of reed culms, we had assessed diverse methodology in cutting and applied better conditions among them into three vigorous eco-types of common reed. From the results, differences in a eco-type, a sampling area in reed population and substrata affected the shoot emergence slightly. On the other hand, differences in a type of burying culms and a burying part among whole culm affected shoot emergence strongly. Our results suggest that not only methodological condition but also appropriate kind of eco-types must be considered in using reed culms for better cutting. In addition that, sampling timing according to the geological and climatic condition of certain area should be considered for better cutting efficiency as well. We also recommend that the sampling area such as expanding area in a population, burying a middle part of the culm, substratum such as well-ventilated sand and vertical burying method for better cutting efficiency. Lastly, for more enhancement of cutting efficiency of reed culms, potential damages by blight and harmful insects such like aphids should be concerned very carefully.

• Journal of the Korean Graphic Arts Communication Society
• /
• v.9 no.1
• /
• pp.45-51
• /
• 1991

Commercially available paper stickers, electrostatic stickers, and metal sticker generally involve process of printing on the substrate and die-cutting to peel the sticker off the release paper. Using plastisol ink and multi-layer screen printing technique, a process of non die-cutting sticker with same image on both sides was developed. It was also possible to prevent color mixing phenomena at image edge part by printing narrow lines of black ink along the borderline.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.12 no.3
• /
• pp.45-51
• /
• 2003

Milling process has beer used in aircraft, auto-component and mold industries widely. They need more accurate and precise parts to improve the performance and quality of their products. So, the geometrical form accuracy of the workpiece surface generated by this process is getting more and more important. Generally, the form accuracy is affected by machine conditions, cutting conditions, tool geometry, tool deflection by cutting force and tool path md so on. Even though they are controlled as perfect conditions, it is easily found that there is a line along the axis of a cylindrically milled part. It is presumed that the tool approaching causes this error on milled surface. Thus, the study for investigating the effect of the tool approaching path on the cylindrical surface geometry of the end-milled part is carried out.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.05a
• /
• pp.569-574
• /
• 2002

As consumer's desire becomes various, agility of mold manufacturing is most important factor for competence of manufacturer. In common works to use commercial CAM system to generate tool path, some decision making process is required to produce optimal result of CAM systems, The paper proposes a methodology for computer-assisted tool selection procedures for various cutting type, such as rough, semi-rough and finish cuts. The system provides assist-tool-items for machining of design model part of injection meld die by analyzing sliced CAD model of die cavity and core. Also, the generating NC-code of the tool size is used to calculate machining time. The system is developed with commercial CAM using API. This module will be used for optimization of tool selection and planning process.

• Journal of Korean Institute of Industrial Engineers
• /
• v.21 no.1
• /
• pp.51-65
• /
• 1995

This paper presents an automatic fixture planning system for machining processes of prismatic parts. A rationalized approach to integrate fixture planning with process planning is proposed and representation schemes for workpiece, part design information with features, machine tools, cutting tools and fixtures are developed. The proposed system implements two activities of fixture planning such as machining of reference surfaces and machining of features. For machining of reference surfaces, the machining sequence of reference surfaces is determined by using decision tables, which are drawn from relations of part dimension, degree of surface roughness, fixture type and its capacity, cutting tool's capacity and experienced planners' knowledge. For machining of features, a preferential machining orientation is selected for its feature which can be machined in more than one direction, and features with the same machining orientation are grouped, and the machining sequence of features is determined by interactive mode. A case study is performed to show the performance of the proposed system.

• 제어로봇시스템학회:학술대회논문집
• /
• 2000.10a
• /
• pp.552-552
• /
• 2000

In recent years, a number of successful nesting approaches have been developed by using the various heuristic algorithms, and due to their application potential several commercial CAD/CAM packages include a nesting module for solving the layout problem. Since a large portion of the complexity of the part nesting problem results from the overlapping computation, the geometric representation is one of the most important factors to reduce the complexity of the problem. The proposed part representation method can easily handle parts and raw materials with widely varying geometrical shape by using the redesigning modules. This considerably reduces the amount of processed data and consequently the run time of the computer. The aim of this research is to develop parametric macro for two-dimensional cutting stock on the Auto-CAD system. Therefore, this research can be called "pre-nesting"

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.10 no.5
• /
• pp.71-77
• /
• 2001

On-machine measuring system of Numerically Control(NC) machines permit computer control of basic material cutting processes of moulds. A part of mould designed within a CAD/CAM system can be manufactured by generation of tool paths by the measuring systems. Since the three-dimensional geometry by AutoCAD of the part is contained in the data base, the manufacturing specialist combined with the appropriate software simulation, can not only create the commands to drive the virtual measuring and standardization of measuring modules but also can check for mistakes by viewing the computer graphics simulation of the tool cutting sequence.