• 한국가시화정보학회지
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• 제21권1호
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• pp.110-118
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• 2023

Characterizing the extensional rheological properties of non-Newtonian fluids is crucial in many industrial processes, such as inkjet printing, injection molding, and fiber engineering. However, educational institutions and research laboratories with budget constraints have limited access to an expensive commercial extensional rheometer. In this study, we developed a custom-made extensional rheometer using a CO₂ laser cutting machine and 3D printer. Furthermore, we utilized a smartphone with a low-cost microscopic lens for achieving a high spatial resolution of images. The aqueous polyethylene-oxide (PEO) solutions and a Boger fluid were prepared to characterize their extensional properties. A transition from a visco-capillary to an elasto-capillary regime was observed clearly through the developed rheometer. The extensional relaxation time and viscosity of the aqueous PEO solutions with a zero-shear viscosity of over 300 mPa·s could be quantified in the elasto-capillary regime. The extensional properties of the solutions with relatively small zero shear viscosity could be calculated using a smartphone's slow-motion feature with increasing temporal resolution of the images.

• 한국정밀공학회지
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• 제11권5호
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• pp.42-55
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• 1994

Presently, abrasive processing is on eof several methods for cutting and grinding brittle materials, and high quality in dimensional accuracy and surface roughness are often required as a structural components, therefore most of them has to be ground. In manufacturing of tungsten-carbide components, grinding by diamond wheel is usually adopted in order to provide configurational and dimensional accuracy to the components. The present study proposes the experi- mental research of optimum condition to the high quality surface grinding of the WC-Co material using diamond abrasive wheel in order to minimize the damage on the ground surface and to pursue the precise dimension by conventional grinding machine. Brief investigation is carried out to decrease the dressing is constant, theoretical grinding effect such as machining precision is changed according to the speed of workpiece. Accordingly, normal and tangential grinding forces, which are Fn, Ft were analyzed for the machining processes of WC-Co material to obtain optimum grinding conditions, 3-point bending test is carried out to check machining damage on the ground surface layer, which is one of sintered brittle materials.

• 한국터널지하공간학회 논문집
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• 제24권6호
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• pp.553-581
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• 2022

TBM (Tunnel Boring Machine)이 터널 산업에 도입된 이후로 안전성과 친환경의 이점으로 TBM의 사용이 전 세계적으로 증가하였다. 암반 및 토사 지반을 굴착하는 TBM 터널에서의 주요 비용 중 하나는 손상되거나 마모된 커터의 교체로 볼 수 있다. 커터의 교체는 시간과 비용에 큰 영향을 끼치는 작업이며 TBM 가동률과 굴진율을 크게 감소시킬 수 있다. 따라서 커터의 수명을 정확하게 평가하는 것은 공기와 비용의 측면에서 매우 중요하다. 그러나 복합 지반을 포함하여 토사 구간, 암반구간에서 커터 마모에 대한 예측은 매우 복잡하고 명확하지 않다. 이에 따라 커터 마모에 대한 다양한 예측 모델이 개발 및 도입되었지만 이러한 불확실성으로 인해 가변적인 결과를 나타낸다. 본 연구에서는 커터 마모 예측 모델을 제시하기 보다는 커터 교체의 설계 및 시공 사례 연구를 소개하고 분석했다. 커터는 지반 조건, TBM 장비 및 운전의 영향을 많이 받으므로 불확실성과 한계를 감안하면 신뢰성 있는 예측 모델을 제안하는 것은 매우 어렵기 때문에 오히려 실제 사례를 분석하고 이에 대한 자료 공유가 더 실용적이다. 커터 교체에 대한 예측과 결과 간의 차이를 확인하고 심도 있게 분석하였다.

• Restorative Dentistry and Endodontics
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• 제24권3호
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• pp.465-472
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• 1999

The aim of this study was to determine the shear bond properties of four dentin bonding systems to internal cervical dentin, and to investigate the effect of the pretreatment for removing smear layer and position of dentin on shear bond strength of dentin bonding agents. The materials tested in this study were consisted of four commercially available dentin bonding systems[Allbond 2(AB), Clearfil Linerbond 2(CL), Optibond FL(OP), Scotchbond Multi-purpose(SB)], a restorative light-cured composite resin[Z100]J and a chelating agent[RC-prep(RC)]. Fifty-six freshly extracted human molars were used in this study. Dentin specimens were prepared by first cutting the root of the tooth 1mm below the cementoenamel junction with a diamond bur in a high speed handpiece under air-water coolant, and then removing occlusal part at pulp horn level by means of a second parallel section, The root canal areas were exposed by means of cutting the dent in specimens perpendicular to the root axis. Dentin specimens were randomly assigned to two groups(pretreated group, not-pretreated group) based on the pretreatment method of dentin surface. In pretreated group, RC was applied to dentin surface for 1minute and then rinsed with NaOCl. In not-pretreated group, dentin surface was rinsed with saline Each groups were subdevided into four groups according to dentin bonding systems. Four dentin bonding systems and a restorative resin were applied according to the directions of manufacturer. The dentin-resin specimens were embedded in a cold cure acrylic resin, and were cut with a low speed diamond saw to the dimension of $1{\times}1mm$. The cut specimens were divided into three groups according to the position of internal cervical dentin. The shear bond properties of dentin-resin specimens were measured with Universal testing machine (Zwick, 020, Germany) with the cross head speed of 0.5mm/min. From this experiment. the following results were obtained : 1. In case of shear bond strength, there was no significant difference among dentin bonding systems in not-pretreated groups, whereas in pretreated groups, the shear bond strengths of AB and of SB were statistically significantly higher than those of CL and of OP. 2. The shear bond strengths of AB and of SB in pretreated groups were significantly higher than those in not-pretreated groups. 3. The shear bond strengths of radicular layer of OP were higher than those of occlusal layer of OP in not-pretreated groups, and of AB in pretreated groups. The shear bond strengths of radicular layer of AB and of CL in not-pretreated groups were higher than those in pretreated group.

• Restorative Dentistry and Endodontics
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• 제30권4호
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• pp.344-351
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• 2005

본 연구는 법랑소주의 말단과 측면에 대한 3단계, 2단계 및 단일 단계 접착제의 미세전단 결합강도를 상호 비교하였다. 발거된 상$\cdot$하악 대구치를 근, 원심 방향으로 1mm 두께가 되도록 절단하였다. 시편 중 협면과 설면 중앙부의 최 외층을 법랑소주의 말단이 노출된 시편으로 이용하였고, 내측에서 얻어진 시편을 법랑소주의 측면이 노출된 시편으로 이용하였다. 사용된 접착제에 따라 4개의 군 (1군 All-Bond 2, 2군: Single Bond, 3군: Tyrian SPE/One-Step Plus, 4군: Adper Prompt L-Pop)으로 분류하였다. 각 군당 법랑소주의 말단과 측면이 노출된 시편을 각각 7개씩 선택하여 각각의 접착제와 Tygon tube를 이용하여 복합레진을 접착한 후, universal testing machine에서 분당 1 mm의 crosshead speed의 전단하중을 가하여 미세전단 결합강도를 측정하였다. 각 군의 미세전단 결합강도를 통계학적으로 분석하여 다음과 같은 결과를 얻었다. 1 법랑소주 말단에 대한 미세전단 결합강도는 2군과 4군이 1군과 3군보다 통계학적으로 높게 나타났다 (p<0.05) 2. 법랑소주 측면에 대한 미세전단 결합강도는 2군은 1군, 3군, 4군보다 그리고 4군은 1군보다 통계학적으로 높게 나타났다 (p<0.05). 3. 모든 군에서 법랑소주 말단에 대한 미세전단 결합강도는 법랑소주 측면에 대한 결합강도보다 통계학적으로 높게 나타났다 (p<0.05).

• 한국레이저가공학회:학술대회논문집
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• 한국레이저가공학회 1998년도 추계학술발표대회 초록개요집
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• pp.0-0
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• 1998

-Part I- As market needs become more various, the production of smaller quantities of a wider variety of products becomes increasingly important. In addition, in order to meet demands for more efficient production, long-term unmanned factory operation is prevailing at a remarkable pace. Within this context, laser machines are gaining increasing popularity for use in applications such as cutting and welding metallic and ceramic materials. FANUC supplies four models of $CO_2$ laser oscillators with laser power ranging from 1.5㎾ to 6㎾ on an OEM basis to machine tool builders. However, FANUC has been requested to produce laser oscillators that allow more compact and lower-cost laser machines to be built. To meet such demands, FANUC has developed six models of Slab type YAG laser oscillators with output power ranging from 150W to 2㎾. These oscillators are designed mainly fur cutting and welding sheet metals. The oscillator has an exceptionally superior laser beam quality compared to conventional YAG laser oscillators, thus providing significantly improved machining capability. In addition, the laser beam of the oscillator can be efficiently transmitted through quartz optical fibers, enabling laser machines to be simplified and made more compact. This paper introduces the features of FANUC’s developed Slab type YAG laser oscillators and their applications. - Part II - All-solid-state lasers employing laser diodes (LD) as a source of pumping solid-state laser feature high efficiency, compactness, and high reliability. Thus, they are expected to provide a new generation of processing tools in various fields, especially in automobile and aircraft industries where great hopes are being placed on laser welding technology for steel plates and aluminum materials for which a significant growth in demand is expected. Also, in power plants, it is hoped that reliability and safety will be improved by using the laser welding technology. As in the above, the advent of high-power all-solid-state lasers may not only bring a great technological innovation to existing industry, but also create new industry. This is the background for this project, which has set its sights on the development of high-power, all-solid-state lasers with an average output of over 10㎾, an oscillation efficiency of over 20%, and a laser head volume of below 0.05㎥. FANUC Ltd. is responsible for the research and development of slab type lasers, and TOSHIBA Corp. far rod type lasers. By pumping slab type Nd: YAG crystal and by using quasi-continuous wave (QCW) type LD stacks, FANUC has already obtained an average output power of 1.7㎾, an optical conversion efficiency of 42%, and an electro-optical conversion efficiency of 16%. These conversion efficiencies are the best results the world has ever seen in the field of high-power all-solid-state lasers. TOSHIBA Corp. has also obtained an output power of 1.2㎾, an optical conversion efficiency of 30％, and an electro-optical conversion efficiency of 12%, by pumping the rod type Nd: YAG crystal by continuous wave (CW) type LD stacks. The laser power achieved by TOSHIBA Corp. is also a new world record in the field of rod type all-solid-state lasers. This report provides details of the above results and some information on future development plans.

• 감성과학
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• 제24권2호
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• pp.49-56
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• 2021

본 연구의 목적은 생체 신호 측정 압력 및 인장 직물 센서의 전극을 자수 공정을 이용하여 제작할 때 전도사의 필요 물성을 파악하는 것이다. 스마트 웨어러블 제품의 전극을 전도사를 이용한 자수 공정을 통해 전극 및 회로 등을 제작하면 불필요한 재료 손실이 없고 복잡한 전극 모양이나 회로 디자인을 컴퓨터 자수기를 이용하여 추가 공정 없이 제작할 수 있다. 하지만 보통의 전도사는 자수 공정 내의 부하를 못 이기고 사절 현상이 발생하기에 본 연구에서는 silver coated multifilament yarn 3종류의 기계적 물성인 S-S curve, 두께, 꼬임 구조 등을 분석하고 동시에 자수기의 실의 부하를 측정하여 자수 공정 내 전도사의 필요 물성을 분석하였다. 실제 샘플 제작에서 S-S curve의 측정 결과가 가장 낮은 silver coated polyamide/polyester가 아닌 silver coated multifilament의 사절이 발생하였으며 그 차이는 실의 꼬임 구조와 사절이 일어난 부분을 관찰한 결과 수직으로 반복적인 부하가 일어나는 자수 공정에서 꼬임이 풀리면서 사절이 일어나는 것을 알 수 있었다. 추가적으로 압저항 압력/인장 센서를 제작하여 생체 신호 측정용 지표인 gauge factor를 측정하였으며 스마트 웨어러블 제품의 대량 생산화에 중요한 부분인 자수 전극 제작으로의 적용 가능성을 확인하였다.

• Composites Research
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• 제21권5호
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• pp.23-30
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• 2008

칼이나 송곳 같이 날카로운 날이 있거나 같이 뽀족한 도구를 사용한 위협을 군인 뿐 아니라 경찰이나 경호원들에게 쉽게 일어날 수 있다. 이러한 위협으로부터 보호하기 위한 방호복의 소재의 적용하기 위해 방탄소재로 사용되는 Kevlar 직물을 사용하였으며 방검 및 방침 특성 향상을 위해 나노입자가 충진된 전단농화유체(Shear thickening fluid)를 함침하였다. National Institute of Justice 시험 격에 따라 송곳과 칼을 제작하여 낙하충격시험기를 사용한 방검 및 방침특성 평가시험을 수행하였다. 전단농화유체는 각각 100nm, 300nm, 500nm 기의 구형 나노 $SiO_2$ 입자를 충진시켜 제작하였으며 전단농화유체의 함침과 나노 입자의 크기가 갖는 방검 및 방침 특성에 대한 영향력을 평가하였다. STF를 함침한 Kevlar 직물은 송곳을 사용한 낙하충격시험에서는 미처리 직물에 비해 좀 더 높은 충격하중을 지지하며 견고히 송곳의 침투에 저항하는 우수한 방침 특성을 보여준 반면 칼을 사용한 방검시험에서는 효과를 보여주지 못하였다. 특히 전단농화유체를 구성하는 나노입자의 크기는 방침 특성을 결정하는 주요한 인자임을 확인하였다.

• KEPCO Journal on Electric Power and Energy
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• 제6권3호
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• pp.305-313
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• 2020

전력송전을 위한 터널식 전력구는 점차 시공실적이 증가하고 있는 추세이며, 해저 및 대심도 등 시공환경이 어려운 구간의 건설도 증가하고 있다. 이에 소단면 쉴드TBM의 효율적 운영을 위해 굴진율 및 설계모델이 필요하다. 그러나, 제한된 지반조사 회수 및 굴착면 맵핑으로 인하여 암반특성과 굴진데이터를 정확히 매칭시켜 상호간 상관관계 및 굴진율 모델을 도출하는데 어려움이 있다. 이에 소단면 쉴드TBM에 적합한 굴진율 및 설계모델을 제시하기 위하여 커터헤드의 직경이 3.56 m인 실험용 EPB 쉴드TBM을 제작하고, 총 부피 87.5 ㎥인 인공암반 내에서 총 19번의 실대형 굴진실험을 수행하였다. 본 실험은 70MPa의 균질한 암반강도에서 수행되었기 때문에 운전변수인 추력과 커터헤드의 RPM에 따른 굴진율과 기계데이터간 상관관계를 효율적으로 분석할 수 있으며, 실제 굴착메커니즘과 동일하기 때문에 도출된 압입깊이와 토크값은 활용성이 높다. 본 연구를 통해 디스크커터 당 연직력과 압입깊이의 상관관계 및 연직력과 회전력의 상관관계를 도출하였다. 이러한 상관관계들을 이용하여 70 MPa급 암반에 대해 굴진율 예측과 TBM 설계가 가능할 것으로 판단한다. 또한, 인공암반의 RQD가 100%로 현장적용에 대한 한계점에 대해 FPI의 개념을 도입하여 굴진율 모델의 활용성을 증대시키고자 하였다.

• 월간산업보건
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• 통권8호
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• pp.4-30
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• 1988

Examination of working environments was conducted to get more detailed data about harmful working environments and to make a contribution to more effective management. Study was carried out on 722 factories located in Taegu city and eight counties in Kyungpook Province, Korea, for a period of one year, from February 1 to December 30, 1986. The total number and proportion of workers exposed to harmful material was 37,697, 45.2% among 83,368 workers. The results according to exposed material were as follows: 1. In the case of noise, proportion of exceeding the 8-hour TLV was 59%, Included were nail-cutting in assembly metal manufacturing industry and weaving process in textile. 2. Dust in mill process of coal manufacturing industries exceeded the TLV of second class of dust at all parts and exceeded the TLV at 6% as a whole.: 3. The fields of industry lower than 70 lux of illumination were storage equipment of food, auto-winder of textile, painting of wood wares and coal mixing, and 44% of all cases was lower than standard. 4. As a result of temperature index investigation(WBGT), about 12% of all sujects exceeded limit value. Included parts were rolling machine and reducing room. 5. In the case of organic solvents, TLV was exceeded at about 8%, The parts exceeded TLV according to materials belonged to this category were as follows. 1) Toluene: adhesive work in assembly metal manufacturing 2) Xylene: printing and paint mixing in chemical manufacturing 3) Methyl ethytl ketone: paint mixing in all parts examined and coating machine partially in chemical manufacturing 4) Methyl isobutyl ketone: printing in chemical manufacturing 5) Acetone: vapor polishing in assembly metal manufacturing 6. Among specified chemical materials, the concentration of HC1 in the air in metal assembly manufacturing factory exceeded TLV. in one of three assembly metal manufacturing examined. Others, such as benzene, acetic acid, formic acid, sodium hydroxide, formalin, ammonia, copper, chromate etc. were lower than TLV in its indoor atmospheric concentration. As a whole, the proportion of exceeding TLV was about 0.8% 7. The concentrations of inorganic lead were lower than TLV in all parts examined. The results of this investigation show the fact that current management of working environments is not satisfactory, and so more active management is needed.