• 제목/요약/키워드: Cutting force model

검색결과 271건 처리시간 0.023초

Modeling of the Flexible Disk Grinding Process: Part - I Model Developcment

  • Yoo, Song-Min
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
    • /
    • pp.302-306
    • /
    • 1993
  • In this study, a new model for flexible disk grinding process will be proposed. A grinding mechanism with a grinding disk attached to the rubber platen has been introduced. Since the spinning axis is fixed and only the disk is deflected with respect to this axis, earlier model is not adequate to represent this proces. A new dynamic process model includes an assumption that the disk is deflected locally around the middle of its radial span between the spinning axis and the disk tip instead of several continuous deflection points along the radial span of the disk. Detailed kinematic analysis is proposed as for the removed portion during the process. Cutting force comonent and depth of cut profile trend is compared with the measured result.

  • PDF

반응표면모델(RSM)에 의한 평면연삭조건 최적화 및 평가 (Analysis and Optimization of Grinding Condition by Response Surface Model)

  • 김상오;곽재섭;구양;심성보;정영득;하만경
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.1257-1260
    • /
    • 2005
  • Grinding process has unique characteristics compared with other machining processes. The cutting edges of the grinding wheel don't have uniformity and act differently on the workpiece at each grinding. The response surface analysis is one of various methods for optimizing and evaluating the process parameters to achieve the desired output. In this study, the effect of the grinding parameters on outcomes of the surface grinding was analyzed experimently. To predict the grinding outcomes and to select the grinding conditions before grinding, the second-order response surface models for the grinding force and the surface roughness were developed.

  • PDF

전복시 차량 옆문의 구조해석 (Structural Analysis of Vehicle Side Door at Overturn)

  • 조재웅;한문식
    • 한국기계가공학회지
    • /
    • 제9권6호
    • /
    • pp.43-50
    • /
    • 2010
  • This study aims to analyze the structural safety by comparing deformation and equivalent stress of door with a stiffener or no stiffener when the door crashes against something in case of overturn. Three types are classified on the basis of the no stiffener model in the vehicle door. One is the type which has a stiffener. Another is the type which has no stiffener and the other is the type which has a hole in the stiffener. These three types are compared with each other by analyzing. This side door of vehicle is the automotive part about the kind of vehicle as Mercedes Benz E-Klasse scaled down as 1/18 times as the real size. The study model of vehicle door is modelled by CATIA program and it is analyzed by ANSYS.

광학부품용 비세홈의 금형가공에 있어서 버와 형상변형에 관한 연구 (Burr and shape distorion in micro-grooving of optical componets)

  • 임한석;안중환
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1996년도 춘계학술대회 논문집
    • /
    • pp.53-57
    • /
    • 1996
  • The side burrs and shape distortion resulting from the micromachining of an array of V-shape microgrooves in optical components were experimentally invesigated and a simplified model for their formation is proposed. Burr/shpae distortion should be kept to a minimum level since they degrade the characteristics and performance of these parts. The focus of this study is on the influence of depth of cut and workpiece material. The workpiece materials use were brass, bronze and copper. From the obsevation of the chip shape and burr/shape distortion, the proposed model, that the compressive force at the cutting edge causess the ductile uncut chip material to flow plastically outward toward the free surface to result in a burr, was verified.

  • PDF

시스템인식을 이용한 공구파손 검출 (Tool Fracture Detection Using System Identification)

  • 사승윤
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1996년도 춘계학술대회 논문집
    • /
    • pp.119-123
    • /
    • 1996
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There were so many studies to monitor and predict system, but it were mainly relied upon measuring of cutting force, current of motor spindle and using acoustic sensor, etc. In this study digital image of time series sequence was acquired taking advantage of optical technique. Then, mean square error was obtained from it and was available for useful observation data. The parameter was estimated using PAA(parameter adaptation algorithm) from observation data. AR model was selected for system model, fifth order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter. Through the proceedings, we found there was a system stability.

  • PDF

절삭성을 고려한 자유곡면 모형의 볼 엔드 밀링가공에 관한 연구 (Ball end milling of sculptured surface models by considering machinability)

  • 박천경;맹희영
    • 대한기계학회논문집
    • /
    • 제15권6호
    • /
    • pp.2048-2061
    • /
    • 1991
  • 본 연구에서는 이와 같은 구비조건과 문제점들을 해소하기 위하여 Fig.1과 같 이 볼 엔드 밀링의 절삭성과 경제적 절삭 속도식을 실용식의 형태로 표현하여 절삭조 건의 최적화를 위한 구속조건으로 설정하였고, 이를 자유곡면의 절삭경로 산출과정에 서 구속조건을 만족하면서 부품당의 생산비를 최소로 하는 스핀들속도와 이송속도를 결정하는 데에 적용하였다. 그리고 이는 실험모형에의 적용예를 통해 계산시간과 정 확도 및 절삭효과 등에 있어서 실용화의 가능성을 검토하였다. 이때 절삭력계를 해 석 함에 있어서는 기하학적 절삭 파라미터들에 대해 무차원적으로 정의된 절삭작용 누 적계수(accumulating coefficient)들을 이용하여 절삭력계를 선형화 된 실용식으로 표 현하였으며, 절삭 상수들과 절삭작용 누적계수들의 선형적 표현에 의해 평균 절삭력계 를 계산한 후, 토크 패턴 모델에 의해 절삭력 집중비를 구함으로써 실 절삭계의 주변 력(peripheral force), 드러스트, 토크, 동력 등을 예측하였다. 또한 절삭속도의 결 정에 있어서는 경제적 절삭속도 예측모델을 설정하여 가공비를 최소로 하는 절삭속도 를 선정토록 하였다.

반응표면분석법을 이용한 단감 고추장 장아찌 품질의 최적화 연구 (Study on Optimization of Persimmon Kochujang Jangachi Using Response Surface Methodology)

  • 심혜현;최옥자
    • 한국식품영양과학회지
    • /
    • 제44권9호
    • /
    • pp.1364-1373
    • /
    • 2015
  • 본 연구에서는 고추장 소스를 주 절임원으로 하여 단감 침지액의 염 농도(0, 2, 4, 6, 8%)와 침지시간(4, 8, 12, 16, 20분)을 달리하여 단감 고추장 장아찌를 제조하였다. $20^{\circ}C$에서 0~60일간 저장하면서 경시적으로 시료를 채취하여 단감과 소스를 분리한 후 단감 고추장 장아찌의 염도, 당도, pH, 색도, 물성 및 관능검사를 측정하였고, 반응표면분석법을 이용하여 단감 고추장 장아찌 최적 제조 조건을 설정하였다. 단감 침지액의 염 농도, 침지시간, 단감 고추장 장아찌의 저장기간을 달리하여 제조한 단감 고추장 장아찌에 대한 분석 결과 염도, 당도, pH, 색도의 L, a, b 값, 관능검사의 색, 향미, 맛, 물성 및 전체적 선호도는 독립변수 간의 교호 작용하는 quadratic model이 선택되었고, 절단력은 linear model 이 선택되었다. 독립변수인 단감 침지액의 염 농도, 침지시간, 단감 고추장 장아찌의 저장기간의 범위 내에서 반응표면 분석에 의해 유의적으로 평가된 각 항목별 최적조건으로 canonical 모형의 수치 최적화를 통하여 설정된 최적조건은 침지액의 농도 6.91%, 침지시간 11.36분, 저장기간 25.18일이 가장 적합한 장아찌 품질 조건으로 나타났다.

커터 링의 형상에 따른 디스크커터 작용력의 실험적 평가 (Experimental evaluation of the effects of cutting ring shape on cutter acting forces in a hard rock)

  • 장수호;최순욱;박영택;이규필;배규진
    • 한국터널지하공간학회 논문집
    • /
    • 제15권3호
    • /
    • pp.225-235
    • /
    • 2013
  • TBM의 암반 굴착도구인 디스크커터의 작용력은 TBM의 설계와 굴진성능 평가를 위해 핵심적인 항목이다. 본 연구에서는 디스크커터 링의 형상에 따른 디스크커터 작용력의 차이를 실물 선형절삭실험에 의해 실험적으로 분석하였다. 또한 절삭실험 중에 발생하는 커터 링의 변형률을 계측하여 커터 링의 강성을 추정하였다. 분석결과, V형상의 디스크커터를 사용하게 되면 동일한 절삭조건에서 커터 관입깊이를 증가시킬 수는 있지만, 커터의 회전방향으로 큰 응력이 작용하는 것으로 나타났다. 또한 커터 작용력을 예측모델에 의해 추정할 경우에는, 디스크커터의 형상과 관련된 변수들을 고려할 수 있는 모델을 사용하는 것이 타당함을 알 수 있었다.

기계장비의 메카트로닉스 고강성화 기술 (Technologies to Realize High Stiffness Mechatronics Systems in Production Machines)

  • 이찬홍;송창규;김병섭;김창주;허세곤
    • 한국정밀공학회지
    • /
    • 제32권5호
    • /
    • pp.431-439
    • /
    • 2015
  • One of common challenges in designing modern production machines is realizing high speed motion without sacrificing accuracy. To address this challenge it is necessary to maximize the stiffness of the mechanical structure and the control system with consideration on the main disturbance input, cutting forces. This paper presents analysis technologies for realizing high stiffness in production machines. First, CAE analysis techniques to evaluate the dynamic stiffness of a machine structure and a new method to construct the physical machine model for servo controller simulations are demonstrated. Second, cutting forces generated in milling processes are analyzed to evaluate their effects on the mechatronics system. In the effort to investigate the interaction among the structure, controller, and process, a flexible multi-body dynamics simulation method is implemented on a magnetic bearing stage as an example. The presented technologies can provide better understandings on the mechatronics system and help realizing high stiffness production machines.

CRITICAL DRIVING FORCE FOR CONTRACTOR'S OPPORTUNISTIC BIDDING BEHAVIOR IN PUBLIC WORKS

  • Min-Ren Yan ;Wei Lo ;Chien-Liang Lin
    • 국제학술발표논문집
    • /
    • The 1th International Conference on Construction Engineering and Project Management
    • /
    • pp.417-423
    • /
    • 2005
  • Contractor's opportunistic bidding behavior refers to contractor's deliberate low-bid, which cannot accord with the cost, and expectation for beyond-contractual reward (BCR), the compensation earned through cutting corners or claims after undertaking the construction project. This research applies System Dynamics to develop a model of contractor's pricing with consideration for dimensions of "cost", "market competition", and "BCR". Iterative computer simulations were performed to analyze the effects of contractor's pricing on the market price. The results were then examined by statistical analysis on data collected from 44 highway projects in Taiwan. It is found that the critical force driving the contractors to bid opportunistically is their excessive expectations in BCR under the current environment. Within the price competition mechanism, if the problem of BCR exists, even if the bidding system is further improved, contractors would still prefer opportunistic bidding behavior, and eventually make the whole construction industry operate ineffectively. Therefore, it is crucial to remedy the aforementioned BCR problem by more effective management policy.

  • PDF