• Title/Summary/Keyword: Cutting environment

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A Study on Environmentally Conscious Machining Processes using LCA (LCA 기법을 통한 환경친화적 가공 방법에 관한 연구)

  • 한영근;김종복
    • Journal of the Korea Safety Management & Science
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    • v.2 no.1
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    • pp.141-159
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    • 2000
  • The objective of ECMS(Environmentally Conscious Manufacturing Systems) is to consider environmental effects through the entire product life cycle from product development stage to design, manufacturing, supplying, using and disposing stage. Recently, environment-oriented recycling, reusing and manufacturing technologies have been researched actively in every engineering fields. In the field of chemical engineering, HHS(Health Hazard Scores) which classifies and analyzes hazardous materials in production processes has been presented. Metal cutting processes also have a lot of harmful factors, and especially hazardous components in cutting fluids have been known to have a bad effect on workers and working area. However, research works such as HHS have been little accomplished in metal cutting processes. In this research, a environmentally conscious machining process is presented by classifying hazardous components in cutting fluids, by using LCA(Life Cycle Assessments) and HHS method, and by evaluating environmental effects from cutting fluids.

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Prediction Model of Aerosol Generation for Cutting Fluid in Turning (선삭에서 절삭유 입자 발생 예측모델)

  • 박성호;오명석;고태조;김희술
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.69-76
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    • 2004
  • This paper presents a prediction model for the aerosol generation of cutting fluid in turning process. Experimental studies have been carried out in order to identify the characteristics of aerosol generation in non-cutting and cutting cases. The indices of aerosol generation was mass concentration comparable to number generation, which is generally used fur environment criterion. Based on the experimental data, empirical model for predicting aerosol mass concentration of cutting fluid could be obtained by a statistical analysis. This relation shows good agreement with experimental data.

A Simulated Annealing Tangential Cutting Algorithm for Lamination Rapid Prototyping System (적층 쾌속조형 시스템을 위한 시뮬레이티드 어닐링 경사절단 알고리즘)

  • 김명숙;엄태준;김승우;천인국;공용해
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.53 no.4
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    • pp.226-234
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    • 2004
  • A rapid Prototyping system that laser-cuts and laminates thick layers can fabricate 3D objects promptly with a variety of materials. Building such a system must consider the surface distortions due to both vertical-cut layers and triangular surfaces. We developed a tangential layer-cutting algorithm by rearranging tangential lines such that they reconstruct 3D surfaces more closely and also constitute smoother laser trajectories. An energy function that reflects the surface-closeness with the tangential lines was formulated and then the energy was minimized by a gradient descent method. Since this simple method tends to cause many local minima for complex 3D objects, we tried to solve this problem by adding a simulated annealing process to the proposed method. To view and manipulate 3D objects, we also implemented a 3D visual environment. Under this environment, experiments on various 3D objects showed that our algorithm effectively approximates 3D surfaces and makes laser-trajectory feasibly smooth.

Environmentally Conscious High Speed Machining Characteristics of Aluminum Alloys(AC4C.1) (알루미늄 합금(AC4C.1)의 환경친화적 고속가공 특성)

  • Bae, Jung-Cheol;Hwang, In-Ok;Kang, Ik-Soo;Kim, Jung-Suk;Kang, Myung-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.22-27
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    • 2004
  • Recently, environmental pollution has become a significant problem in industry and many researchers have investigated in order to preserve the environment. Environmentally conscious machining and technology have more important position in machining process, because cutting fluid has bad influence on the environment in milling process. This research is the experimental study on high speed machining of aluminum alloys through environmentally conscious machining. In this study, the surface roughness and chip appearance was investigated in the machining of aluminum alloys by dry machining, using cutting fluid and oil mist.

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Environmentally Conscious High Speed Machining Characteristics of Aluminium Alloys(AC4C.1) (알루미늄 합금(AC4C.1)의 환경친화적 고속가공 특성)

  • 황인옥;강익수;강명창;김정석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.95-99
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    • 2003
  • Recently, environmental pollution has become a significant problem in industry and many researches have been investigated in order to preserve the environment. Environmentally conscious machining and technology have more and more important position in machining process. The cutting fluid has greatly bad influence on the environment in the milling process. This research is experimental study on high speed machining of aluminum alloys through environmentally conscious machining. In this study, the machinability surface roughness and chip appearance was investigated in the machining of aluminum alloys applied dry machining and using cutting fluid, oil mist.

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A Study on Soil Environment in Highway Cutting Slope and Adjacent Natural Vegetation Area (고속도로 절토 비탈면과 인접 자연식생지의 토양 환경 비교 분석)

  • Park, Gwan-Soo;Jeon, Gi-Seong;Song, Ho-Kyung;Kim, Nam-Choon;Choi, Jae-Yong
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.9 no.2
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    • pp.16-22
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    • 2006
  • This study was carried out to estimate the physical and chemical soil characteristics in highway cutting slope areas. The soil was sampled in cutting area and natural vegetation area that was located in the upper areas of the highway cutting slope. The average total soil depth, bulk density, and soil hardness were bad in the highway cutting slope sites. The sandy loam was the most soil texture in the study area. The concentration of soil organic matter and nitrogen were very low in all highway cutting areas. The concentration of exchangeable cations was similar between the highway cutting slope and the natural vegetation sites in each highway. The soil pH was higher in highway cutting slope areas than in natural vegetation sites. In conclusion, chemical and physical properties of soil were bad in the cutting slope than in the natural vegetation area because of the loss of soil by cutting of slope area and less organic matter input by less vegetation in the highway cutting slope area. We should employ possible method to reduce the loss of soil, and compost and fertilization treatment could help to increase soil nutrient content in the cutting slope area.

Stand Density Control by Selection System in Pyungchang Area, Gangwon Province (강원도 평창지역 택벌림화 작업지의 임분밀도 조절에 관한 연구)

  • Baek, Ju-Hyoun;Yim, Jong-Su;Shin, Man-Yong
    • Journal of Korean Society of Forest Science
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    • v.99 no.1
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    • pp.136-143
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    • 2010
  • This study was conducted to provide basic information on the management of natural deciduous forests by presenting suitable stand density over time for natural deciduous forests in Pyungchang Area. The stand density index(SDI) for the sampling point was also computed. The cutting scenarios were adopted by considering the SDI estimated in the sampling point. And then, simulation cutting was enforced to the stand. Cutting scenarios consisted of three cutting levels, with the period of 5 years where each suitable cutting level of selection system will not have the SDI over the maximum SDI throughout 30 years and consider harvest after 30 years. As a result of the simulation cutting, it was found that removing 12% and 14% of basal area per each time kept proper stand density while removing 10% exceed to the adequate basis. From an economic point of view, it was concluded that removal 12% of basal area would be the most suit cutting level in selection system.

Controlling Mikania micrantha HBK: How effective manual cutting is?

  • Rai, Rajesh Kumar;Sandilya, Madan;Subedi, Rajan
    • Journal of Ecology and Environment
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    • v.35 no.3
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    • pp.235-242
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    • 2012
  • Mikania micrantha, a neo-tropical vine, is spreading rapidly in the tropical part of Nepal and is now threatening the rural ecosystem including biodiversity and rural livelihoods. However, no attempt has been made to control the spread of M. micrantha. As a result, the vines are spreading freely and rapidly. After a thorough literature review and assessment of forest management practices, we proposed a manual cutting method, as it suits the Nepalese situation for several reasons: required labor is readily available, as local communities are managing forest patches, and the method does not have any potential adverse effects on non-target native species. Experimental plots were laid out in August 2011 to examine the effectiveness of manual cutting. Two different site types based on canopy coverage were selected and divided into three blocks based on cutting strategy. Four treatments were assigned across the experimental plots following a complete block design. We harvested above-ground biomass according to the assigned treatment. The results suggested that there should be at least two consecutive cuttings within a 3-week interval before flowering, and that three consecutive cuttings resulted in 91% mortality of the vines. In addition, cutting promoted regeneration of native plant species. Employing regular cutting operations can modify understory shade enhancing regeneration of native species, which is a desirable condition to constrain proliferation of M. micrantha. Periodic cuttings reduced the competitiveness of M. micrantha regardless of canopy openness, but native ground cover should be retained.

The Effect of a Sealed Cover and POSS-type Cutting Oil on MQL Drilling (MQL드릴링 가공에서 밀폐커버와 타입 절삭유의 효과)

  • Park, Ki-Beom;Cho, Young-Tae;Chin, Dong-Soo;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.77-82
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    • 2016
  • When drilling through Inconel 601 nickel-chromium-based alloys, a large amount of cutting oil is required to prevent tools from wear and fracturing due to heat buildup resulting from the high temperature resistance and toughness of this alloy. However, cutting oil supply has become a factor compromising the machining environment, and this has caused attention to shift to a more environmentally friendly cutting fluid supply system called minimum quantity lubrication (MQL). Our aim in this study was to find a more efficient drill processing method using MQL, and to verify its performance. To that end, we proposed a sealed cover, a step feed, and POSS-type cutting oil as measures to increase the effectiveness of MQL in view of the cutting force and tool wear, and established an improvement in efficiency using the proposed measures.

Mt. Yokmang Landscape Planning in Busan New Port (부산 신항만 욕망산 경관계획)

  • Kim Choong-Sik
    • Journal of the Korean Institute of Landscape Architecture
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    • v.33 no.6 s.113
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    • pp.127-139
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    • 2006
  • Mt. Yokmang landscape design awarded first in [North container terminal site furtherance construction in Busan new port], design competition sponsoring in the Korea Container Terminal Authority in 2005. Design guideline was to propose the symbol of new port and to establish landscape plan in consideration of view and geological location. Because landscape plan required establishment of restoration plan for cutting slope, Mt. Yokmang became the major object. The purpose of planning are as follows. The first purpose is to minimize existent natural environment damage, and the second, to connect with ambit and create new image. The third is to provide place of rest and interchange for local resident. Reflecting stratum structure and landscape characteristics, cutting slope consisted of [utilization slope], [presentation slope], [landscape slope], and [ecological slope]. Vegetation design applied ecological restoration method through restoration of stratum, and eve environment-friendly afforestation, planned program that can connect area with existing ecosystem. In process that decides form of the cutting slope, analyze view structure and visual exposure in various access routes, sensitivity etc. was accomplished. Also, symbolic tower(Ocean Polaris) that presents in architecture and landscaping features, night landscape planning could gain synergy effect by keeping consistence with landscape and ecological planning. Passing through final design and construction process, I expect that the Mt. Yokmang will be a new landmark in Busan new port.