• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 춘계학술대회 논문집
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• pp.438-442
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• 1994

절삭가공에서 공구의 마멸은 생산의 최적화에 영향을 주는 가장 중요한 요소중의 하나라고할 수 있다. 따라서 생산시스템이 자동화되고 유연성 및 생산성이 증대되면서, 공구의 수명이 끝났을 때의 공구교환을 위한 최적 의사 결정전략(Decision making stratagy)은 그 중요성이 점차 커지고 있다. 한편, 공구는 마멸의 진행에 따라 그 수명을 예측하여 교환해 주는 것이 바람직하다. 그러나 공구의 마멸은 여러가지 요인들의 복합적 작용에의해 발생하는 현상 이므로 그것을 정확히 예측한다는 것은 많은 어려움이 있다. 본 연구에서는 절삭력을 이용하여 공구의 여유면마멸 (Flank wear)과 경사면마멸을 감지하고자 한다 먼저 절삭력을 정적인 성분(Static component)과 동적인 성분(Dynamic component)로 구분하여 공구의 마멸을 감지하는데 이용하였다. 절삭력의 정적인 성분은 절삭조건의 변화에 대해 정규 화된(Normalized) 절삭력으로 모델링하여 공구의 여유면 마멸을 감지 하였다. 또한 공구의 경사면마멸이 발생한 경우에는 절삭력의 동적인 성분이 크게 변화함을 알 수 있었다.

• 한국기계가공학회지
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• 제9권1호
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• pp.81-86
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• 2010

This paper investigated into process characteristics of AlTiN coated layers for machining to the direction of upper and lower in plastic mold material (KP-4) with the cemented carbide ball endmill with the diameter of 8mm coated AlTiN layers (1~4) step by step using machining center. The material used in experiments was KP-4 that was machined by three types of inclined angles; $15^{\circ}$, $30^{\circ}$ and $45^{\circ}$ As estimated mechanical properties of AlTiN coated layers, it was shown the most result in the condition of three layered coating that the coating that the coating depth, the hardness of the coated layer and the surface roughness of the coated layer were $13{\mu}m$, Hv 3027.3 and $0.042{\mu}m$, respectively. The cutting component was better at the condition of upper direction than that of lower direction in all experimental conditions and indicated to be less which the bigger angle of the material was increased the effective diameter of the tool.

• 한국정밀공학회지
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• 제34권3호
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• pp.161-166
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• 2017

Inconel 718, a typical ultraheat-resistant alloy, is recognized as a useful component in aircraft parts owing to its high-temperature strength and good chemical stability. Although many studies have been conducted to determine the proper drill shape to overcome the poor machinability when drilling into Inconel 718, most have involved a cutting process program known as AdvantEdge, as an experimental approach requires much time and money. In this study, our purpose is to optimize the drill shape for efficient drilling by conducting a trust force and temperature analysis using AdvantEdge. In order to achieve this purpose, the reliability of the results of the analysis was verified and by applying design of experiment an analysis of the geometric parameters of the drill shape considering the thrust force and temperature was conducted.

• 한국기계가공학회지
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• 제21권3호
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• pp.22-28
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• 2022

In the semiconductor and display component industries, the use of ceramic materials, which are high-strength materials, is increasing for ensuring durability and wear resistance. Among them, alumina materials are used increasingly. Alumina materials are extremely difficult to process because of their high strength; as such, research and development in the area of mineral material processing is being promoted actively to improve their processing. In this study, the processability of an electrodeposition tool is investigated using the electrodeposition method to smoothly process alumina materials. Furthermore, processing is conducted under various processing conditions, such as spindle speed, feed speed, and depth of cut. In addition, the processing characteristics of the workpiece are analyzed based on the tooling.

• 한국정밀공학회지
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• 제33권2호
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• pp.95-100
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• 2016

Various processes have been developed to improve the performance of the lubrication oil pump in a recent automobile industry. In particular, trochoidal profile has been widely used for the lubrication oil pump because it is easy to flow control and a lot of oil feed rate is obtained. Accuracy of the trochoidal profile as a core component of the lubricating oil pump affects the driving performance. So, it is necessary to develop efficient processing of the trochoidal profile. In this study, a machining process for the trochoidal profile is developed by turn-mill. Cutting force, surface roughness and tool wear were evaluated in accordance with machining conditions.

• 대한기계학회논문집A
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• 제27권2호
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• pp.255-261
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• 2003

It is advantageous to use NDE methods to assess the mechanical properties of materials since the conventional method is time-consuming and sometimes requires cutting of sample from the component. The NDE parameters such as ultrasonic velocity and attenuation, electric resistivity, and magnetic coercive force and remanance have been utilized to evaluate changes of material properties due to heat treatment condition. It has been found that changes of materials properties under quenched and tempered/PWHT treatments could not be detected using EMAT and Electrical resistivity methods. However, victors hardness and magnetic hysteresis loop decreased with heat treatment procedures. These results were obtained using 3Cr-lMo-0.25V steel. The magnetic parameters were found to be most sensitive to changes of material properties.

• Journal of Biosystems Engineering
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• 제41권4호
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• pp.408-417
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• 2016

Purpose: Yield monitoring systems are an essential component of precision agriculture. They indicate the spatial variability of crop yield in fields, and have become an important factor in modern harvesters. The objective of this paper was to review research trends related to yield monitoring sensors for grain crops. Methods: The literature was reviewed for research on the major sensing components of grain yield monitoring systems. These major components included grain flow sensors, moisture content sensors, and cutting width sensors. Sensors were classified by sensing principle and type, and their performance was also reviewed. Results: The main targeted harvesting grain crops were rice, wheat, corn, barley, and grain sorghum. Grain flow sensors were classified into mass flow and volume flow methods. Mass flow sensors were mounted primarily at the clean grain elevator head or under the grain tank, and volume flow sensors were mounted at the head or in the middle of the elevator. Mass flow methods used weighing, force impact, and radiometric approaches, some of which resulted in measurement error levels lower than 5% ($R^2=0.99$). Volume flow methods included paddle wheel type and optical type, and in the best cases produced error levels lower than 3%. Grain moisture content sensing was in many cases achieved using capacitive modules. In some cases, errors were lower than 1%. Cutting width was measured by ultrasonic distance sensors mounted at both sides of the header dividers, and the errors were in some cases lower than 5%. Conclusions: The design and fabrication of an integrated yield monitoring system for a target crop would be affected by the selection of a sensing approach, as well as the layout and mounting of the sensors. For accurate estimation of yield, signal processing and correction measures should be also implemented.

• 보존과학회지
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• 제23권
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• pp.1-10
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• 2008

풍화된 석재 조직을 강화시키기 위해 사용되고 있는 점도가 낮은 tetraethoxysilane (TEOS)과 같은 알콕시실란(alkoxysilane)계 강화제는 석재 내부로 쉽게 침투하여, 솔-젤 반응을 통해 석재를 구성하고 있는 실리카와 같은 특성을 가진 망목상 구조인 젤을 형성하여 석재를 강화해 준다. 그러나 석재 내부에서 형성된 젤이 TEOS와 같이 딱딱하고 부서지기 쉬운 젤인 경우 건조 중에 균열이 일어나면서, 약한 석재 조직에서 2차 박리를 유도하는 문제점을 갖고 있다. 용매가 남아있는 젤을 건조시킬 때 발생하는 모세관 힘에 의해 생기는 균열을 방지하기 위한 방법으로 실리카 나노 입자나 polyhedral oligomeric silsesquioxanes (POSS)를 첨가해 망목상 구조에 의해 형성된 세공의 크기를 크게 하여 모세관 힘을 작게 하거나, 유연한 세그먼트를 갖고 있는 (3-glycidyloxypropyl)trimethoxysilane (GPTMS)를 도입하여, 젤 구조에 유연성을 도입하여 균열을 감소시킨 강화제가 개발되었다. 석재 강화제는 실제 석재를 구성하는 입자들의 표면에 잘 분산하여 솔-젤 반응 통해 입자들을 서로 연결해 주어야 하는 강화제들은 석재 성분들과 상호작용이 있어야 높은 강화효과를 기대할 있다. 본 연구에서는 석재를 구성하는 각 성분들과 강화제와의 상호작용을 거시적 ISO 2409 cross cutting test 방법을 이용한 점착력으로부터 유추하였다. 상업화된 TEOS계 석재 강화제와, 젤이 건조되는 동안 일어난 균열을 막기 위해 개발된 나노입자와 유기계 세그먼트가 첨가된 강화제를 화강암에 처리한 후 점착력을 비교 연구하였다. 나노미터 크기의 실리카나 POSS와 같은 나노입자가 첨가되면 석재와의 점착력이 감소하고, 유기계 세그먼트를 갖는 GPTMS를 첨가할수록 석재와의 점착력이 증가함을 확인하였다.

• International Journal of Naval Architecture and Ocean Engineering
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• 제9권3호
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• pp.315-325
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• 2017

The design dimension may not be satisfactory at the final stage due to the welding during the assembly stage, leading to cutting or adding the components in large structure constructions. The productivity is depend on accuracy of the welding quality especially at assembly stage. Therefore, it is of utmost importance to decide the component dimension during each assembly stage considering the above situations during the designing stage by exactly predicting welding deformation before the welding is done. Further, if the system that predicts whether welding deformation is equipped, it is possible to take measures to reduce deformation through FE analysis, helping in saving time for correcting work by arresting the parts which are prone to having welding deformation. For the FE analysis to predict the deformation of a large steel structure, calculation time, modeling, constraints in each assembly stage and critical welding length have to be considered. In case of fillet welding deformation, around 300 mm is sufficient as a critical welding length of the specimen as proposed by the existing researches. However, the critical length in case of butt welding is around 1000 mm, which is far longer than that suggested in the existing researches. For the external constraint, which occurs as the geometry of structure is changed according to the assembly stage, constraint factor is drawn from the elastic FE analysis and test results, and the magnitude of equivalent force according to constraint is decided. The comparison study for the elastic FE analysis result and measurement for the large steel structure based on the above results reveals that the analysis results are in the range of 80-118% against measurement values, both matching each other well. Further, the deformation of fillet welding in the main plate among the total block occupies 66-89%, making welding deformation in the main plate far larger than the welding deformation in the longitudinal and transverse girders.