• Title/Summary/Keyword: Cutting ability

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Assessment of Cutting Ability for CBN Ball End-Milling (금형가공에서의 CBN 공구의 절삭성능평가)

  • Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.8 no.4
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    • pp.227-234
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    • 2005
  • In this study an experimental investigation was conducted to assesment of cutting ability for CBN ball end-milling, STD11 and NAK80 materials. The cutting force and surface roughness of the work-pieces were obtained in machining center. The assessment of CBN tools were inspected through the tool dynamotor and SEM. When $30^{\circ}$ negative rake angle, the wear and cutting force were good, surface roughness was better at cutting fluid during CBN cutting.

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Diamond Film Synthesis by MWCVD and Its Application to Cutting Tools (MWCVD에 의한 다이아몬드 필름의 합성과 절삭 공구에의 응용)

  • 서문규;김윤수
    • Journal of the Korean Ceramic Society
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    • v.30 no.11
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    • pp.979-985
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    • 1993
  • Diamond films were synthesized using CH4-H2-Ar mixture gases by MWCVD, and cutting ability was tested after brazing them onto WC tools. Growth rates were in the range of 0.5~10${\mu}{\textrm}{m}$/hr depending on the deposition conditions, and diamond films with thickness of 100~300${\mu}{\textrm}{m}$ were obtained. Diamond tools brazed by RF induction method showed an enhanced cutting ability in the cutting test of Si single crystal rod.

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Effect of consecutive shoot-cutting for 3 years on saplings' sprouting regeneration ability of six deciduous oak species in Korea

  • Lee, Seung-Yeon;Cho, Kyu-Tae;Jang, Rae-Ha;You, Young-Han
    • Journal of Ecology and Environment
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    • v.41 no.3
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    • pp.66-71
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    • 2017
  • Background: The sprouts of oak species play an important role in maintaining the oak community in a disturbed environment. In this study, we cut 1-year-old oak in three times during the 3 years and measured the sprout responses to know sprouting ability of six deciduous oaks in Korea. Results: Oak sprouts have appeared in spring and fall, and some of the sprouts had lifespan as short as a month. As the number of cutting increases, sprout number of Quercus acutissima increased whereas the other oak species decreased or died. The average number of sprouts over the 3 years was from 1.4 (Quercus mongolica) to 2.2 (Q. acutissima) per individual. Quercus serrata died after the second cutting, and Quercus dentata died after the third cutting. So, the two species have the lowest sprouting ability among six oak species. The sprouts grew actively during fall and slowly in summer. The sprout length during the 3 years was in the following descending order: Q. acutissima, Quercus aliena, Q. dentata, and Q. mongolica. Sprout of Q. acutissima and Q. aliena generated steadily over the 3 years, and sprout of Quercus variabilis and Q. mongolica was changed by year. After the 3 years, the number of sprouts increased only in Q. acutissima but sprout number of the other five oak species decreased. The sprout length of Q. acutissima, Q. aliena, and Q. variabilis increased, but sprout length of the other three oak species decreased. The average survival rate of saplings over the 3 years was in the following descending order: Q. acutissima, Q. aliena, Q. variabilis, and Q. mongolica. Conclusions: As a result, the sprouting ability of Q. acutissima was the highest. Such level of sprouting ability may be the evidence of how Q. acutissima community exists as a dominant species in a disturbed environment in lowlands of Korea peninsula.

Cutting Force Prediction in NC Machining Using a ME Z-map Model (ME Z-map 모델을 이용한 NC 가공의 절삭력 예측)

  • 이한울;고정훈;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.86-89
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    • 2002
  • In NC machining, the ability to automatically generate an optimal process plan is an essential step toward achieving automation, higher productivity, and better accuracy. For this ability, a system that is capable of simulating the actual machining process has to be designed. In this paper, a milling process simulation system for the general NC machining was presented. The system needs first to accurately compute the cutting configuration. ME Z-map(Moving Edge node Z-map) was developed to reduce the entry/exit angle calculation error in cutting force prediction. It was shorn to drastically improve the conventional Z-map model. Experimental results applied to the pocket machining show the accuracy of the milling process simulation system.

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The Effect of Back Rake Angle of Tool for Specific Cutting Resistance in Turning (선삭에서 공구의 윗면경사각이 비절삭저항에 미치는 영향)

  • 김정현
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.80-89
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    • 1998
  • Back rake angle of tool is one of the fundamental effects to the cutting ability. In this paper, for several back rake angle of lathe tool (-5$^{\circ}$ , 0$^{\circ}$ , 5$^{\circ}$ , 10$^{\circ}$ , 15$^{\circ}$ ), we experimentally examine cutting forces via orthogonal cutting. Using measured cutting forces, a formula for specific cutting resistance is derived according to the variation of tool angle. Also, the measured cutting forces are analyzed in both time and frequency domain. Cutting parameters are obtained by measuring the thickness of chip, and the effect of the back rake angle of tool is manifested. This study maintains the predicted cutting model with improved accuracy.

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A Study on the Evaluation of Cleaning Ability Using Optically Stimulated Electron Emission Method (광전자방출(OSEE)법을 이용한 세정성 평가 연구)

  • Min, Hye-Jin;Shin, Jin-Ho;Bae, Jae-Heum
    • Clean Technology
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    • v.14 no.2
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    • pp.95-102
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    • 2008
  • In order to choose alternative environmental-friendly cleaning agents, it is very important in the present point that the systematic selection procedures should be introduced and applied to the industry through the evaluation of their cleaning ability, environmental characteristics, and economical factors, and that the objective and effective evaluation methods of cleanliness should be established for the industry. Thus, a novel cleaning evaluation method utilizing optically stimulated electron emission (OSEE) among various methods of cleaning ability was studied in this study. The contaminants used in this cleaning experiments were flux, solder, grease, cutting oil, and mixed soil of 35% grease and 65% cutting oil. The cleaning agents developed or prepared in our laboratory were employed and their cleaning ability were comparatively evaluated by the OSEE, gravimetry and contact angle methods. The experimental results in this work showed that flux cleaning efficiency measured by the OSEE method was similar to that of the gravimetric method, but that the OSEE method could not be compared with gravimetric method for the case of solder or grease cleaning because the contaminants radiate or absorb ultra-violet light. In case of cutting oil cleaning, the gravimetric method indicated its limitation of cleaning efficiency of cutting oil since it showed cleaning efficiency of 100%, even though residual soil remaining on the substrate surface a little after its cleaning. The comparative experimental results of cleaning ability evaluated by the OSEE- and contact angle measurement methods showed that they were similar in case of cleaning of flux, mixed soil and cutting oil. It was judged that the contact angle measurement method could evaluate the cleaning ability more precisely than the OSEE method for cleaning solder and grease.

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A Development of Combined-Type Tool Dynamometer for Ultraprecision Lathe with Piezo-Film Accelerometer (복합 압전필름형 가속도계를 이용한 초정밀 선반 공구동력계의 개발에 관한 연구)

  • Kim, J.D.;Kim, D.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.2
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    • pp.87-96
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    • 1995
  • The cutting force is the most important variable to understand the mechanics of ultra-precision machining. Most dynamometers, however, monitor the static cutting force only. But it is necessary to measure the dynamic cutting force to clarify the machinability of the material, the formation of the chip, chatter and the wear of the tool. In this research, measurement of the dynamic cutting force in order to clarify the machin-ability of the material, the formation of the chip, chatter and the wear of the tool has been conducted. A combined-type dynamometer which could measure the static cutting force and the dynamic cutting force by use of strain gauges and a piezo-film accelerometer has been developed. An analysis of the dynamometer also has been carried out.

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A study on development of plasma-arc cutting system with computer-numerical control (컴퓨터수치제어(CNC) 플라즈마 아아크 절단장치 개발에 관한 연구)

  • 노태정;나석주;나규환
    • Journal of Welding and Joining
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    • v.8 no.3
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    • pp.60-69
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    • 1990
  • Plasma arc cutting is a fusion cutting process in which a gas-constricted arc is employed to produce a high-temperature, high-velocity plasma jet on the workpiece. This process provides some advantages such as increased cutting velocity, excellent working accuracy and the ability to cut special materials (widely used stainless steels and Al-alloys, for example), when compared with iconventional oxyfuel gas cutting. From the view point of price and reliability of the power source, plasma arc cutting has also some distinct advantages over laser beam cutting. High-speed machines with NC or CNC systems are needed for the plasma arc or laser beam cutting process, while for oxyfuel gas cutting, low-speed machines with copying templates or optical-shape tracking sensors can be applied. The low price and high flexibility of the microprocessor arc contributing more and more the application of CNC system in the plasma arc cutting process, as in other manufacturing fields. From these points of view, a microprocessor-based plasma arc cutting system was developed by using a reference-pulse system, and its performance was tested. The interpolating routines were programmed in the assembly language for saving the memory volume and improving the compouting speed, which has an intimate relationship with the available cutting velocity.

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An Experimental Study on the Cutting and Canal Shaping Ability of the Ultrasonic Devices (초음파 근관치료기기의 절삭 및 근관 성형능력에 관한 실험적 연구)

  • Nho, Byung-Duk;Lee, Sung-Jong;Park, Dong-Su;Lee, Chung-Suck
    • Restorative Dentistry and Endodontics
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    • v.13 no.1
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    • pp.91-101
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    • 1988
  • The purpose of this study was to evaluate Ultrasonic devices in root canal enlargement, about the effects on the canal shape and on the cutting ability beyond the curvature in curved canals. 180 resin blocks with $40^{\circ}$ curvature in apical third and 16mm long canal were made of epoxy resin and smooth broaches. These blocks were devided into six groups. According to the devices (ENAC$^{(R)}$, HARMOSONIC$^{(R)}$, Sonic Air MM 3000$^{(R)}$) and files (Zipperer file, H-file, Flexofile, K-file, Sharper file), five groups were instrumented one minute with # 15 files, then the enlarged size was measured. And # 20 files were used again in the same groups, then the enlarged size was measured. In control group, the time which was taken to enlarge the canal from # 15 to # 20 by hand technique was measured. The data was analyzed statistically. Then the enlarged shapes were evaluated in six groups with the stereomicroscope and recorded in ideal and non-ideal canal shape to compare the effects of ultrasonic devices on the canal shape. Only the ideal shaped canals were used in the study whether the cutting ability beyond the curvature in curved canals was, or not. The files with whole flutes, no flutes, and flutes in apical 5mm only were used. The weight differences of pre-and post-instrumentation by Sonic Air MM 3000$^{(R)}$ for two minutes were compared. The results were as follow: 1. Intracanal instrumentation for 1 minute with ultrasonic devices using # 15 and # 20 file in curved root canal of the epoxy resin block can not reach to the next file size. 2. Sonic Air MM 3000$^{(R)}$ shows higher cutting ability than the other two devices (p=0.001), however the percentage of non-ideal canal shape was the highest. 3. Two ultrasonic devices except Sonic Air MM 3000 considered normal in ideal canal shaping ability. 4. little cutting ability was shown beyond the curvature of curved canals.

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Studies on Factors Affected on Rooting of Aloe vera Cutting (Aloe vera의 삽목 발근에 미치는 제요인에 관한 연구)

  • Jeong, Ho-Seon;Chim, Jae-Seong;Park, Tae-Eun
    • The Journal of Natural Sciences
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    • v.6 no.1
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    • pp.55-64
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    • 1993
  • Experiments were conducted to study the effect of auxins and cultural factors on rooting characteristics in offshoots cutting of Aloe vera. The result obtained were as follows;1. Short offshoots(15-20cm) with rhizome had more roots than that of the removed rhizome, while long offshoots(25-30cm) without rhizome had more roots and heavier root dry weight than short offshoots with rhizome. The highest rooting ability occured when IBA treated 500mg per liter in short offshoots with rhizome, whereas long offshoots without rhizome showed higher rooting ability at the level of 1,000mg/l of IBA and 200mg/I of NAA2. Among three kinds of anxin treated, both IBA and NAA showed better rooting ability than ethychlozate. Root number, root length and root dry weight were higher at 10 min. dipping treatment of IBA 500mg/I for short off-shoots without rhizome and 10 min. dipping treatment of IBA 1,000mg/l for long offshoots with rhizome. Rooting ability of long offshoots was higher than that of short offshoots.3. In addition to IBA 1,000mg/l, 7-day dryness under shading condition increased root number and dry weight of root in offshoots without rhizome. Control treatment lengthened root by increasing drying period under the shading condition.4. The plain soil with mamure had not only higher root dofferentiation but higher root growth of offshoots cutting than the artificial soil.5. Rooting ability in offshoots cutting had a tendency increasing with decrease in shading percentage to natural. Black color poly ethylene film mulching had better rooting ablility than transparency poly ethlene film mulching in offshoots cutting.

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