• Title/Summary/Keyword: Cutting Forces

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Performance estimation of conical picks with slim design by the linear cutting test (II): depending on skew angle variation (선형절삭시험에 의한 슬림 코니컬커터의 절삭성능 평가(II): Skew Angle 변화에 의한 결과)

  • Choi, Soon-Wook;Chang, Soo-Ho;Lee, Gyu-Phil;Park, Young-Taek
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.6
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    • pp.585-597
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    • 2014
  • In this study, the cutter acting forces were measured by 3-directional load cell at two different skew angles and various S/d ratios during a series of linear cutting tests using a slim conical pick. The analysis for cutting performance were carried out after calculating average values of the measured results. The increase of penetration depth results in the decrease of specific energy. And the variations of the cutter acting forces depending on penetration depth in the case of 6 degree skew angle were smaller than in the case of 0 degree skew angle. From this results, 6 degree skew angle is more effective than 0 degree skew angle in designing optimal specifications of cutting head. In addition, $F_c/F_n$ under the setting of 6 degree skew angle was smaller than under the setting of 0 degree skew angle. However, it should be considered that the increase of cutter acting force in the cutting direction accompanied the increase of driving force in the case of the setting for 6 degree skew angle.

A Study on Cutting Force Characteristics of Non-ferrous steel in Diamond Turning Process (다이아몬드 터닝 가공에서의 비철금속에 대한 미세절삭력 특성 연구)

  • 정상화;김상석;차경래;김현욱;나윤철;홍권희;김건희;김효식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.38-42
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    • 2001
  • A complete quantitative understanding of DT has been difficult because the process represents such a broad field of research. The experimental measurement of tool force is a single area of DT which still covers a wide range of possibilities. There are numerous parameters of the process which affect cutting forces. There are also many turnable materials of current interest. To obtain information toward a better understanding of the process, a few cutting parameters and materials were selected for detail study. It was decided that free-oxygen copper and 6061-T6 alloy aluminum would be the primary test materials. There are materials which other workers have also used because of there wide use in reflective applications. The experimental phase of the research project began by designing tests to isolate certain cutting parameters. The parameters chosen to study were those that affected the cross-sectional area of the uncut chip. The specific parameters which cause this area to vary are the depth of cut and infeed per revolution, or feedrates. Other parameter such a tool nose radius and surface roughness were investigated as they became relevant to the research.

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Prediction of the Milled Surface Shapes Considering Tool Deflection Effects in Profile Milling Process (윤곽밀링시 공구변형에 의한 절삭표면 형상의 예측)

  • Seo, Tae-Il;Cho, Myeong-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.203-209
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    • 1999
  • In this paper, we present the methods to predict the milled surface shapes in profile milling process. In the cutting process, tools are deflected due to the cutting forces varying with the imposed depth of cut and feedrate. Thus, the final shapes of the milled surface, generated by the nominal tool trajectory, are different from the required profile. In order to predict the milled surface shapes, we present two methods based on: (1) the deflected tool profile and (2) the trace of contact point between the tool and the workpiece. In the first method, we make an assumption that the milled surface corresponds to the deflected tool profile. In another method, we make we make an assumption that the milled surface is generated by the trace of the contact point between the cutting edge of the tool and workpiece. We present the surface generation process by calculating the trajectory of the contact points on the workpiece. Several simulations and experiments are performed to verify the proposed milled surface prediction methods.

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Modelling for TBM Performance Prediction (TBM 굴진성능 예측을 위한 모델링)

  • 이석원;최순욱
    • Tunnel and Underground Space
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    • v.13 no.6
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    • pp.413-420
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    • 2003
  • Modelling for performance prediction of mechanical excavation is discussed in this paper. Two of the most successful performance prediction models, namely theoretical based CSM model and empirical based NTH model, are discussed and compared. The basic principles of rock cutting with disc cutters, especially Constant Cross Section cutters, are discussed and a theoretical model developed is introduced to provide an estimate of disc cutting forces as a function of rock properties and the cutting geometry. General modelling logic for the performance prediction of mechanical excavation is introduced. CSM computer model developed and currently used at the Earth Mechanics Institute(EMI) of the Colorado School of Mines is discussed. Example of input and output of this model is illustrated for the typical operation by Tunnel Boring Machine(TBM).

A Study on Cutting Force Characteristics in Diamond Turning Process (다이아몬드 터닝 가공공정에서의 미세절삭력 특성 연구)

  • 정상화;김상석;차경래;김건희;김근홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.957-960
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    • 1997
  • A complete quantitative understanding of DT has been difficult because the process represents such s broad field of research. The experimental measurement of tool force is a single area of DT which still covers a wide range of possibilities. Here are numerous parameters of the process which affect cutting forces. There are also many turnable materials of current interest. To obtain information toward a better understanding of the process, a few cutting parameters and materials were selected for detail study. It was decided that free-oxygen copper and 6061-T6 alloy aluminum would be the primary test materials. There are materials which other workers have also used because of there wide use in reflective applications. The experimental phase of the research project began by designing tests to isolate certain cutting parameters. The parameters chosen to study were those that affected the cross-sectional area of the uncut chip. The specific parameters which cause this area to vary are the depth of cut and infeed per revolution, or feedrates. Other parameter such a tool nose radius and surface roughness were investigated as they became relevant to the research.

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Three Dimensional Molecular Dynamics Simulation of Nano-Lithography Process for Fabrication of Nanocomponents in Micro Electro Mechanical Systems (MEMS) Applications (MEMS 부품 제조를 위한 나노 리소그래피 공정의 3차원 분자동력학 해석)

  • Kim, Young-Suk;Lee, Seung-Sub;Na, Kyoung-Hoan;Son, Hyun-Sung;Kim, Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1754-1761
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    • 2003
  • The atomic force microscopy (AFM) based lithographic technique has been used directly to machine material surface and fabricate nano components in MEMS (micro electro mechanical system). In this paper, three-dimensional molecular dynamics (MD) simulations have been conducted to evaluate the characteristic of deformation process at atomistic scale for nano-lithography process. Effects of specific combinations of crystal orientations and cutting directions on the nature of atomistic deformation were investigated. The interatomic force between diamond tool and workpiece of copper material was assumed to be derived from the Morse potential function. The variation of tool geometry and cutting depth was also evaluated and the effect on machinability was investigated. The result of the simulation shows that crystal plane and cutting direction significantly influenced the variation of the cutting forces and the nature of deformation ahead of the tool as well as the surface deformation of the machined surface.

The Characteristics of Damaged Layer According to Depth of Cut in Micro Endmilling (마이크로 엔드밀링에서 가공깊이에 따른 가공변질층의 특성)

  • Lee, Jong-Hwan;Kwon, Dong-Hee;Park, Jin-Hyo;Kim, Byung-Min;Jung, Yoong-Ho;Kang, Myung-Chang;Lee, Seong-Yong;Kim, Jeong-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.5
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    • pp.77-83
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    • 2007
  • The study on damaged layer is necessary for machinability improvement in micro machining. The damaged layer in metal cutting is derived from plastic deformation and transformation of metal structure. The damaged layer affects micro mold life and micro machine parts. In this study, the damaged layer of micro machined surface of copper is evaluated according to various machining condition. The damaged layer structure and metallurgical characteristics are measured by optical microscope, and evaluated by cutting forces and surface roughness. The scale of this damaged layer depends on cutting process parameters and machining environments. By experimental results, depth of damaged layer was increased with increasing of cutting depth, also the damaged layer is less occurred in down-milling compared to up-milling during micro endmilling operation.

Relationship between texture and major components of radish

  • Seong, Ki-Hyeon;Kim, Seung-Ho;Park, Jong-Tae
    • Korean Journal of Agricultural Science
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    • v.43 no.2
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    • pp.240-248
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    • 2016
  • Radish is a common vegetable consumed in Korea, Japan, and China. Radish Breeding has been conducted based on morphological properties, such as shape and color. Recently, physicochemical properties of radish are attracting more attention from breeders to develop cultivars for the retail market. In this study, major components of radish were determined and their relationship with textural property analyzed. Sixty-six radish cultivars were selected and divided into white head (WH) and green head (GH) according to their head color. The cutting forces of GH and WH groups were $2.17{\pm}0.34kg$ and $2.31{\pm}0.36kg$, respectively (P > 0.05). The starch contents of GH and WH were $3.75{\pm}0.39g\;per\;100g$ (dry basis) and $4.24{\pm}0.62g$, respectively. Cellulose contents in both groups were similar at 12.3-12.4 g per 100 g (dry basis). Pearson correlation coefficients between cutting force, cellulose content, and starch content ranged from -0.33-0.326 which does not demonstrate any strong correlation between these components. Therefore, no relationship was found between the cutting force and the starch content or the cellulose content for the cultivars analyzed in this study. As the first intensive study on the texture and the major components of radish, these results could provide valuable information for radish breeding if further studies on taste and nutrient components are conducted.

Development of a Gripper and a Cutter for the Automatic Harvest of Green Perilla Leaves (식용 들깻잎 수확 자동화 시스템의 그리퍼 및 절단 컷터 개발)

  • 송영호;장동일;방승훈;조한성
    • Journal of Biosystems Engineering
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    • v.28 no.6
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    • pp.497-504
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    • 2003
  • The objectives of this study were to develop a harvesting gripper for perilla leaves and test its performance, which was a partial work of the automated perilla leaves harvesting system development. The results of this study could be summarized as the followings: The shear forces for harvesting the perilla were measured. The measured results showed that the average shear force required was 12.13N for cutting the petioles attached to the perilla stalks, and the maximum of 17.42N. The inner diameter of air cylinder used was 6mm and the air pressure was maintained as 0.7㎫ during the tests. The time required for cutting perilla leaves could be adjusted by the control program and cutting operation could be done within 1- 10 seconds. The performance tests were conducted to harvest the perilla leaves by the gripper developed. The average success rates of cutting were 72.2% for the first test, 78.5% for the second, and 74.2% for the last. The perilla leaves were not damaged by the gripper The whole system operation could be finished within three seconds except the delay time for dropping harvested leaves.

Aerodynamic effects of subgrade-tunnel transition on high-speed railway by wind tunnel tests

  • Zhang, Jingyu;Zhang, Mingjin;Li, Yongle;Fang, Chen
    • Wind and Structures
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    • v.28 no.4
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    • pp.203-213
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    • 2019
  • The topography and geomorphology are complex and changeable in western China, so the railway transition section is common. To investigate the aerodynamic effect of the subgrade-tunnel transition section, including a cutting-tunnel transition section, an embankment-tunnel transition section and two typical scenarios for rail infrastructures, is selected as research objects. In this paper, models of standard cutting, embankment and CRH2 high-speed train with the scale of 1:20 were established in wind tunnel tests. The wind speed profiles above the railway and the aerodynamic forces of the vehicles at different positions along the railway were measured by using Cobra probe and dynamometric balance respectively. The test results show: The influence range of cutting-tunnel transition section is larger than that of the embankment-tunnel transition section, and the maximum impact height exceeds 320mm (corresponding to 6.4m in full scale). The wind speed profile at the railway junction is greatly affected by the tunnel. Under the condition of the double track, the side force coefficient on the leeward side is negative. For embankment-tunnel transition section, the lift force coefficient of the vehicle is positive which is unsafe for operation when the vehicle is at the railway line junction.