• Journal of the Korean Society for Precision Engineering
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• v.16 no.6
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• pp.190-196
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• 1999

In this study, a procedure for analyzing chip-tool friction and shear processes in 3-D cutting with a single point tool has been established. The edge of a single point tool including circular nose is modified to the equivalent straight edge, then 3-D cutting with a single point tool is reduced to equivalent oblique cutting. Transforming the conventional coordinate systems and using the measured three component of cutting forces, force components on the rake face and the shear plane of the equivalent oblique cutting system can be obtained. And it can be possible to assess the chip-tool friction and shear characteristics in 3-D cutting with a single point tool.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1995.03a
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• pp.152-157
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• 1995

In Turning It is good selection of cutting condition and cutting tools that influence upon the accuracy of dimension manufacturing efficiency and extension of tool life. Among them especially the identification of cutting force due to the change of cutting conditions which exerts a great influence on the turning is very important. In this study the cutting resistance due to the change of cutting conditions was caculated by using the energy method and good agreement in shown between theoritical and experimental results which were tested for the cutting resistance at the cemented carbide cutting tools with workpieces of SM20C and SM 45C.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1789-1794
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• 2003

As a new approach to analyze shear behaviors in the shear plane and chip-tool friction behaviors in the chip-tool contact region during an end milling process, this paper introduces a method to transform an end milling process to an equivalent oblique cutting process. In this approach, varying undeformed chip thicknesses and cutting forces in the up-and down-end milling process are replaced with the equivalent ones of oblique cutting. Accordingly, in the current paper, the shear and friction characteristics of end milling operations, up- and down-end milling, have been analyzed based on the equivalent oblique cutting models. Two series of cutting tests, up- and down-end milling tests and the equivalent oblique cutting tests to that, have been carried out to verify the validity of the analyses. And using the results of cutting tests the cutting characteristics of the up- and down-end milling processes have been thoroughly investigated.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.5
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• pp.122-130
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• 1996

In this study, machinability of some aluminum-magnesium alloy are experimentally investigated using polycrystalline diamond tool with turning, and evaluated some independent cutting variables affected micrometal cutting characteristics as cutting force, specific cutting resistance, shear angles. To know the effect of cutting parameters of single point diamond machining, experiments were performed to measure cutting forces for high speed turning of aluminum alloy 6061-T6, SM45C and FC20 with poly- crystalline diamond and coated cemented carbide tool. Independent cutting variables were changed to a variety of cutting speed, feed rate, rake angles, material properties of workpiece and tool. Futhermore. Some useful informations are obtained in this study can guide micro metal cutting of aluminum alloy with diamond tool.

• Tunnel and Underground Space
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• v.30 no.6
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• pp.591-602
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• 2020

Several alternative rock-cutting concepts, which are modified from the conventional ones, have been developed lately. Of the concepts, undercutting is one of the latest technologies. In this study, as a fundamental study on the undercutting technique, the rock-cutting mechanism and important parameters of the undercutting were introduced. This study built up cutting test system for evaluating the cutting performance of an actuated undercutting disc cutter (ADC), and carried out a series of cutting tests under different cutting parameters of ADC. The characteristics of cutter forces obtained from ADC rock-cutting tests were analyzed. The both average and peak values of the three directional cutter forces were linearly increased with the increases of linear velocity, penetration depth in vertical direction and eccentricity of ADC.

• Korean Journal of Agricultural Science
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• v.43 no.3
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• pp.432-440
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• 2016

The consumption of pre-treated vegetables (including fresh-cut vegetables) that are washed, peeled, and trimmed has been significantly increased because of their easy use for cooking. Vegetable cutting machines have been widely utilized for producing fresh-cut vegetables or agricultural products of different sizes; however, the design standard is not established for specific types of agricultural products. Therefore, this study was conducted to determine mechanical properties (compressive and shear forces) of targeted agricultural products (radish, carrot, squash, cucumber, shiitake mushroom, and sweet potato) for developing a multipurpose vegetable cutting machine. According to ASAE standard (s368.3), compressive and shear forces of targeted agricultural products were measured by using a custom built UTM (universal testing machine). Shape type of samples and speed ranges (5 - 15 mm/min) of loading rate on bioyield and shear points varied depending on the targeted agricultural product. The range of averaged bioyield points of targeted agricultural products were between 7.89 and 146.98 N. On the other hand, their averaged shear points ranged from 22.50 to 53.47 N. Results clearly showed that the bioyield and shear points of targeted agricultural products were thoroughly affected by their components. As measuring compressive and shear forces of a variety of agricultural products, it will be feasible to calculate blade cutting force for designing multipurpose vegetable cutting machine.

• International Journal of Precision Engineering and Manufacturing
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• v.8 no.1
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• pp.16-20
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• 2007

Although conventional contour parallel tool paths obtained from geometric information have successfully been used to produce desired shapes, they seldom consider physical process concerns such as cutting forces and chatter. In this paper, we introduce an optimized contour parallel path that maintains a constant material removal rate at all times. The optimized tool path is based on a conventional contour parallel tool path. Additional tool path segments are appended to the basic path to achieve constant cutting forces and to avoid chatter vibrations over the entire machining area. The algorithm was implemented for two-dimensional contiguous end milling operations with flat end mills, and cutting tests were conducted to verify the performance of the proposed method.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 1993.10a
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• pp.1073-1087
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• 1993

Many investigations have been carried out concerning tillage tool performance, including energy requirement . Since the performance of tillage could also be evaluated through the change of soil , then it is necessary to investigate the soil cutting process and the pattern of soil failure. This study was conducted using indoor soil bin, STILT (Soil Tillage Tool Interaction) system. The result shows that the soil bin experiments could provide the clear understandings about phenomena of soil failure. The movement of sil , the successive failures was clearly visualized. The relations between the horizontal and vertical forces to the linear motion blade, the shear force on the shear plane which devides soil layer into several segments were indicated by the fluctuation/vibration of the recorded resistance and forces. The results show that the horizontal force(Fx) and vertical force (Fz) develope their frequencies as the change of velocity of blade (10, 20, 40 mm/sec) for each cutting angle (35, 45, 60 degrees). Resultant force of Fx and Fz are much influenced by the cutting angle.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.9
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• pp.1888-1896
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• 2002

This study presents a new type of CNC interpolator that is capable of generating cutter paths for ball-end milling of NURBS surfaces. The proposed surface interpolator comprises real-time algorithms for cutter contact (CC) path scheduling and CC path interpolator. Especially in this study, a new interpolator module to regulate cutting forces is developed. This propose algorithm utilizes variable-feedrate commands along the CC path according to the curvature of machined surfaces during the interpolation process. Additionally, it proposes an OpenGL graphic library for computer graphics and animation of interpolated tool-position display. The proposed interpolator is evaluated and compared with the existing method based on constant feedrates through computer simulations.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.276-280
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• 1996

This paper presents an indirect method for on-line measuring the cutting forces in contour NC milling processes by using the current signals of the servo drive motors. A Kaluman filler is used for estimating each of the load torques to the x, y-axis servo motors of a horizontal machining center. Then, the load torque induced by the friction force in the guidewayis estimated and subtracted from the total extermal torque, thus resulting in the load torque induced by the cutting force. A series of experimental works on the circular interpolated contour milling process shows good agrement between the cutting forces measured by the dynamometer and those estimated by the method presented in the paper.