• Proceedings of the Korean Radioactive Waste Society Conference
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• 2018.11a
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• pp.191-192
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• 2018

• Proceedings of the Korean Radioactive Waste Society Conference
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• 2018.11a
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• pp.225-226
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• 2018

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1992.10a
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• pp.81-85
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• 1992

Quality of cut is strongly dependent on the cutting pressure, so this relationship can be identified by pressure measuring system. In this paper, the experiments presented were performed with the devised pressure measuring system and the laser cutting of STS 304. Convergent type and convergent-divergent type nozzle were used for pressure variation of the distance between nozzle and workpiece. In laser cutting of STS 304, 1.0 kW CO $\_$2/ laser used. The convergent type nozzle(1.0 mm diameter) pressured above 3 kgf/cm $\^$2/, the MSD(Mach Shock Disk) created, which caused the the pressure variations of the distance between nozzle and workpiece. The maximum cutting pressure exists in accordance with the variation of distance. In spite of far distance the maximum cutting pressure is achieved by using the pressure measuring system. The higher cutting pressure beneath the workpiece the less quantity of dross and the kerf width. Since the higher cutting pressure helps to remove the quantity of dross and to stop the exothermic energy into the material. The optimum laser cutting parameter of STS 304(2.0 mm thickness) with the convergent type nozzle(1.0 mm diameter)is 0.75 mm and 2.5 mm distance between nozzle and workpiece, 4 kgf/cm $\^$2/ cutting pressure. In 3.0 mm thickness case, 1.5 mm and 2.25 mm distance is achieved for good quality.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.19-20
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• 2013

• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.5
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• pp.1043-1054
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• 1988

The optimum cutting condition of rake angle in turning was investigated in SM45C and SM20C. Results of experiments in SM45C and SM20C are as follow. Specific cutting resistance became higher as the depth of cutting, feed or cutting velocity decreases at same rake angle and resistance became low value at 20.deg.(SM45C), 10.deg.(SM20C). The optimum cutting condition for SM45C is depth of cutting 0.7mm, rake angle 30.deg., cutting velocity 200mm/min, feed 0.1mm/rev, and for SM20C is depth of cut 0.5mm, rake angle 10.deg., cutting velocity 150mm/min, feed 0.1mm/rev.The rake angle for good roughness is 15.deg for SM45C, and that for SM20C is 25.deg. The roughness is influenced by feed and it has the lowest value at 0.1mm/rev and the cutting condition is closely related with the change of cutting velocity and feed.

• Journal of Mechanical Science and Technology
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• v.18 no.12
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• pp.2182-2189
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• 2004

In the recent years, environmentally conscious design and manufacturing technologies have attracted considerable attention. The coolants, lubricants, solvents, metallic chips and discarded tools from manufacturing operations will harm our environment and the earth's ecosystem. In the present work, the Tukey method of multiple comparisons is used to select the minimum level of coolant required in a turning process. The amount of coolant is varied in 270 designed experiments and the parameters cutting temperature, surface roughness, and specific cutting energy are carefully evaluated. The effects of coolant mix ratio as well as the amount of coolant on the turning process are studied in the present work. The cutting temperature and surface roughness for different quantity of coolant are investigated by analysis of variance (ANOVA) - test and a multiple comparison method. ANOVA-test results signify that the average tool temperature and surface roughness depend on the amount of coolant. Based on Tukey's Honestly Significant Difference (HSD) method, one of the multiple comparison methods, the minimum level of coolant is 1.0 L/min with 2% mix ratio in the aspect of controlling tool temperature. F-test concludes that the amount of coolant used does not have any significant effect on specific cutting energy. Finally, Tukey method ascertains that 0.5 L/min with 6% mix ratio is the minimum level of coolant required in turning process without any serious degradation of the surface finish. Considering all aspects of cutting, the minimum coolant required is 1.0 L/min with 6% mix ratio. It is merely half the coolant currently used i.e. 2.0 L/min with 10% mix ratio. Minimal use of coolant not only economically desirable for reducing manufacturing cost but also it imparts fewer hazards to human health. Also, sparing use of coolant will eventually transform the turning process into a more environment-conscious manufacturing process.

• Journal of the Korean Society for Precision Engineering
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• v.6 no.1
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• pp.45-51
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• 1989

In metal cutting various types of chips are produced in consequence of cutting conditions. According to the type of chips the cutting mechanism is to be changed. Most of the cutting theory is based on the continuous chip because of its convenient analysis, but the occurrence of the saw-toothed chip depends upon the workpiece and/or the cutting conditions, one of which is titanium alloy used widely. Nowadays titanium alloys are used widely with the rapid development of aerospace structural engineering application, whereas the theory of cutting mechanism has not been established yet, and the formatting process has not been understood satisfactorily, either. Unfortunately several misconceptions, conflicting statements and statements needing further clarifi- cation are also found. In this paper an attempt is made to clarify the formation process of saw-toothed chips which are to be produced during the orthogonal cutting process of titanium alloys. They were machined at low speed to avoid the rapid tool wear. We observed the SEM-photographs of chips taken at the quick-st- opping device. It is hoped that a rational model of the mechanics of cyclic chip formation can be developed. The results obtained are as follows. 1. When a saw- toothed chip is formed, the shear band begins at the primary shear zone and trans- fers to the free surface, so that a segment is produced and it is completed by upsetting between the formatting segment and the formatted segment. 2. As the rake angle or the clearance angle increases in the machining of the titanium alloy, the chip approaches to that of the continous type. 3. When the rake angle and the clearance angle are increased the shear energy and the unit friction energy decrease, which shows the same aspect as that of the continuous chip.

• Journal of Advanced Marine Engineering and Technology
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• v.37 no.6
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• pp.589-595
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• 2013

This paper was to study the effect to Yongrak phenomenon of I groove submerged arc welding depending on the plasma cutting surface characteristics, and how to reduce the causes and characteristics Yongrak phenomenon. Shipbuilding and marine structures is designed to use the thick plates and welded by high current to obtain deep penetration. Yongrak phenomenon has been occurred frequently depending on the quality of cutting surface and it makes degrade of the welding quality and modification of the welding. As a result, it was confirmed that I Groove plasma cutting characteristics get bevel form of 2 to 4 degrees to one side direction from the vertical position with Yongrak phenomenon. This is the main reason of Yongrak phenomenon in butt joint welding and 4 degree reverse bevel on the upper surface of base metal by submerged arc welding brought the effect of significant reduction of Yongrak phenomenon.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.7
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• pp.1266-1277
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• 1992

In the machining processes, the tool chipping are known to be the most dangerous when the variation of end of tool edges is largest. Therefore, chipping has been caused by the stress distribution in the moment of cutting. In this study, in order to predict the shapes of tool chipping with the tool shapes and the cutting conditions, the premier chipping shapes of involute cutter iss predicted by the stress distribution value of cutting edges and it is verified by the experiments. The growth behavior of the tool chipping is considered through the experiment of gear cutting and in case of evaluation of specific cutting energy in the proper machining conditions through the simulation result, it can be known that the prediction of cutting force is possible accurately.

• Journal of Electrochemical Science and Technology
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• v.13 no.2
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• pp.227-236
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• 2022

The microblade cutting method, so-called SAICAS, is widely used to quantify the adhesion of battery composite electrodes at different depths. However, as the electrode thickness or loading increases, the reliability of adhesion values measured by the conventional method is being called into question more frequently. Thus, herein, a few underestimated parameters, such as friction, deformation energy, side-area effect, and actual peeing area, are carefully revisited with ultrathick composite electrodes of 135 ㎛ (6 mAh cm^-2). Among them, the existence of side areas and the change in actual peeling area are found to have a significant influence on measured horizontal forces. Thus, especially for ultrahigh electrodes, we can devise a new SAICAS measurement standard: 1) the side-area should be precut and 2) the same actual peeling area must be secured for obtaining reliable adhesion at different depths. This guideline will practically help design more robust composite electrodes for high-energy-density batteries.